3PE防腐鋼管在製作時常用無縫鋼管,螺旋鋼管和直縫鋼管作為基材。三層結構的聚乙烯防腐塗層以其良好的抗腐蝕性、抗kang水shui氣qi滲shen透tou性xing性xing能neng,在zai埋mai地di管guan道dao行xing業ye得de到dao了le廣guang泛fan應ying用yong。防fang腐fu層ceng對dui於yu埋mai地di管guan道dao的de壽shou命ming來lai說shuo是shi至zhi關guan重zhong要yao的de,之zhi所suo以yi有you的de管guan道dao埋mai在zai地di下xia幾ji十shi年nian不bu腐fu蝕shi,有you的de幾ji年nian因yin腐fu蝕shi發fa生sheng泄xie露lu。就jiu是shi因yin為wei它ta們men采cai用yong了le不bu同tong的de外wai防fang腐fu層ceng。
3PE防腐鋼管是將2PE防(fang)腐(fu)層(ceng)和(he)環(huan)氧(yang)粉(fen)末(mo)防(fang)腐(fu)鋼(gang)管(guan)塗(tu)層(ceng)結(jie)合(he)起(qi)來(lai)而(er)產(chan)生(sheng)的(de)一(yi)種(zhong)新(xin)的(de)防(fang)腐(fu)形(xing)式(shi)。塗(tu)層(ceng)是(shi)底(di)層(ceng)與(yu)鋼(gang)管(guan)麵(mian)所(suo)接(jie)觸(chu)的(de)是(shi)環(huan)氧(yang)粉(fen)末(mo)防(fang)腐(fu)塗(tu)層(ceng)中(zhong)間(jian)層(ceng)為(wei)粘(zhan)合(he)劑(ji),麵層為高密度聚乙烯防腐塗層。3pe防腐塗層綜合了環氧樹脂和聚乙烯材料的高抗滲性、機械性能高等特點。
3pe防腐鋼管在生產過程中為了不影響管口焊接在預留10gongfenzuoyoudeyuliuduan,raneryingangguanduifangshijianjiaochang,guanduanjinshufushidaozhideguanduanchuxianqiaobian。rubujiyushiyongzailutianduijishiyingzaiguanduanjinxingzhegai,fangzhiyushuizaochengguanduanfushi。kezaiguanduanjinshubaoluchutushuakehanfangxiuqi,yifangzhifangfuguanzaizhucunshiqiyinfushidaozhifangfucengqiaobian。zaishengchanguochengzhongyangekongzhiguanduanyuliuchuhanfengyugaodexiumozhiliang。zaihanfengchujuyixipokouwaiyuguantibiedebuweixiangtong,shihuanyangfenmobaocunchangdu>20mm,以防止焊縫處環氧粉末底部先被腐蝕而導致3PE防腐層翹邊。管端焊縫修磨應從焊縫修磨開端處到聚乙烯倒角處應有10-20mm沒(mei)有(you)焊(han)縫(feng)餘(yu)高(gao)的(de)與(yu)管(guan)體(ti)相(xiang)同(tong)的(de)聚(ju)乙(yi)烯(xi)層(ceng)平(ping)整(zheng)段(duan),以(yi)確(que)保(bao)管(guan)端(duan)聚(ju)乙(yi)烯(xi)坡(po)口(kou)處(chu)揉(rou)捏(nie)粘(zhan)結(jie)質(zhi)量(liang)。焊(han)縫(feng)修(xiu)磨(mo)後(hou)的(de)餘(yu)高(gao)應(ying)盡(jin)量(liang)做(zuo)到(dao)與(yu)管(guan)體(ti)平(ping)齊(qi),不(bu)要(yao)有(you)顯(xian)著(zhe)的(de)餘(yu)高(gao),以(yi)防(fang)止(zhi)在(zai)打(da)磨(mo)聚(ju)乙(yi)烯(xi)層(ceng)倒(dao)角(jiao)時(shi),將(jiang)環(huan)氧(yang)粉(fen)末(mo)一(yi)同(tong)打(da)磨(mo)掉(diao)。未(wei)修(xiu)磨(mo)的(de)頂(ding)端(duan)與(yu)修(xiu)磨(mo)處(chu)的(de)過(guo)渡(du)段(duan)倒(dao)角(jiao),也(ye)應(ying)與(yu)聚(ju)乙(yi)烯(xi)層(ceng)倒(dao)角(jiao)相(xiang)同(tong)(≤30°)防fang止zhi因yin坡po口kou處chu防fang腐fu層ceng粘zhan結jie欠qian好hao呈cheng現xian聚ju乙yi烯xi層ceng翹qiao邊bian。預yu留liu段duan環huan氧yang粉fen末mo塗tu層ceng隻zhi要yao維wei護hu完wan整zheng。管guan端duan聚ju乙yi烯xi坡po口kou加jia工gong一yi般ban廠chang家jia都dou選xuan用yong鋼gang絲si輪lun打da磨mo方fang式shi,這zhe樣yang會hui損sun壞huai環huan氧yang粉fen末mo塗tu層ceng。應ying改gai用yong機ji械xie加jia工gong坡po口kou,刀dao口kou底di層ceng要yao有you限xian位wei設she備bei來lai控kong製zhi刀dao具ju的de進jin刀dao深shen度du,防fang止zhi傷shang及ji環huan氧yang粉fen末mo塗tu層ceng受shou到dao磨mo損sun。
3PE防腐鋼管以其優越的防腐性能在石油天然氣係統得到廣泛的應用。陝氣進津高壓管道、外環線30公裏高壓天然氣管道、陝京線地下儲氣庫122公裏管線均選用的三層PE。 在3pe防腐鋼管構造中,熔結環氧粉末塗層構成的塗膜,直接粘結鋼管表麵,耐化學腐蝕性和抗陰極剝離功能良好;yuzhongjiancengjiaozhanjichenghuaxuezhanjie,quebaofangfucengjuyoulianghaodezhanjiexing。wujiaozhanjiyurongjiehuanyangfenmotucengshengchenghuaxuejian,shizhongjiancengyudicenggouchenglianghaodezhanjie;與麵層聚乙烯具有極好的親合作用。聚乙烯麵層的作用是起機械維護作用,與二層構造聚乙烯防腐層具有一樣的作用。3PE防腐鋼管具體結構為: 第1層環氧粉末(FBE>100um),第二層膠粘劑(AD)170~250um,第三層聚乙烯(PE)2.5~3.7mm。

