(1)噴粉時輸入氣壓不宜太大,一般控製在0.5—1.5kg/cm2為好。氣壓太大會造成花紋清晰度差或者產生一些麻點。靜電電壓也不宜過高,一般控製在60-70Kv左右。電壓太高,會使附在工件表麵的粉末發生反彈現象出現麻坑。流平欠佳等缺陷。2)噴粉要注意保證塗膜的厚度,一般控製在70-100μm之間方能有利於形成明顯的花紋和較大的花紋,塗膜薄則花紋不明顯,而且花紋也小,同時會出現麻點露底等缺陷。3)固(gu)化(hua)時(shi)必(bi)須(xu)按(an)規(gui)定(ding)的(de)溫(wen)度(du)和(he)時(shi)間(jian)進(jin)行(xing)烘(hong)烤(kao)。如(ru)果(guo)溫(wen)度(du)過(guo)低(di)時(shi)間(jian)過(guo)短(duan)會(hui)造(zao)成(cheng)粉(fen)末(mo)形(xing)不(bu)成(cheng)花(hua)紋(wen),同(tong)時(shi)因(yin)固(gu)化(hua)不(bu)徹(che)底(di)機(ji)械(xie)性(xing)能(neng)也(ye)大(da)大(da)下(xia)降(jiang)。另(ling)外(wai),因(yin)美(mei)術(shu)型(xing)花(hua)紋(wen)粉(fen)末(mo)生(sheng)產(chan)工(gong)藝(yi)的(de)特(te)殊(shu)性(xing),用(yong)回(hui)收(shou)粉(fen)末(mo)再(zai)噴(pen)後(hou),其(qi)花(hua)紋(wen)會(hui)發(fa)生(sheng)變(bian)小(xiao)或(huo)不(bu)明(ming)顯(xian)的(de)變(bian)化(hua),故(gu)一(yi)般(ban)建(jian)議(yi)美(mei)術(shu)型(xing)粉(fen)末(mo)的(de)回(hui)收(shou)粉(fen)不(bu)要(yao)使(shi)用(yong)。要(yao)用(yong)也(ye)須(xu)經(jing)試(shi)驗(yan)。從(cong)上(shang)述(shu)看(kan)雖(sui)然(ran)對(dui)其(qi)施(shi)工(gong)要(yao)求(qiu)較(jiao)嚴(yan),但(dan)相(xiang)信(xin)塗(tu)裝(zhuang)過(guo)程(cheng)中(zhong)隻(zhi)要(yao)較(jiao)好(hao)地(di)把(ba)握(wo)以(yi)上(shang)因(yin)素(su),一(yi)定(ding)會(hui)達(da)到(dao)理(li)想(xiang)的(de)滿(man)意(yi)效(xiao)果(guo)。采(cai)用(yong)環(huan)氧(yang)粉(fen)末(mo)塗(tu)敷(fu)打(da)底(di)聚(ju)乙(yi)烯(xi)PE及粘劑纏繞或包覆形成的三層PE工藝,是目前國內外普遍采用的鋼管道防腐工藝,也是目前國內西氣東輸及油田輸油、氣,城市供氣、供(gong)水(shui)所(suo)采(cai)用(yong)的(de)管(guan)道(dao)防(fang)腐(fu)工(gong)藝(yi)。防(fang)腐(fu)工(gong)藝(yi)的(de)處(chu)理(li)原(yuan)則(ze)前(qian)處(chu)理(li)質(zhi)量(liang)好(hao)壞(huai)對(dui)塗(tu)層(ceng)的(de)性(xing)能(neng)影(ying)響(xiang)極(ji)大(da)。在(zai)實(shi)際(ji)塗(tu)裝(zhuang)過(guo)程(cheng)中(zhong)由(you)於(yu)前(qian)處(chu)理(li)不(bu)好(hao)而(er)達(da)不(bu)到(dao)預(yu)期(qi)防(fang)蝕(shi)效(xiao)果(guo)的(de)例(li)子(zi)很(hen)多(duo)。特(te)別(bie)是(shi)許(xu)多(duo)性(xing)能(neng)優(you)異(yi)的(de)防(fang)腐(fu)蝕(shi)塗(tu)料(liao),隻(zhi)有(you)嚴(yan)格(ge)按(an)照(zhao)其(qi)各(ge)自(zi)的(de)要(yao)求(qiu)才(cai)可(ke)形(xing)成(cheng)正(zheng)常(chang)的(de)塗(tu)層(ceng),達(da)到(dao)預(yu)期(qi)的(de)防(fang)蝕(shi)保(bao)護(hu)作(zuo)用(yong)鋼(gang)鐵(tie)基(ji)材(cai)必(bi)須(xu)經(jing)除(chu)鏽(xiu)、除油、磷化處理。防腐蝕塗層厚度必須超過其臨界厚度,才能發揮保護作用,一般為150μm~200μm。rudiqituzhuanghoufangzhiguojiucaitumianqi,jiangnanyifuzheeryingxiangzhengtifanghuxiaoguohuanyangfenmojinsuxingongyihuanyangfenmoyizhishicaiyongjingdianpentugongyitufu。youyuhuanyangfenmojinsugongyishoufuzheliwentikunrao,huanyangfenmodejinsushizhongmeinengguangfanyunyong。jinnianlaisuizhesanyehuanyangfenmojinsuzhuanyonglinhuayekaifachenggong,shoucigongkelehuanyangfenmojinsugongyidefuzhelinanti,huanyangfenmodejinsuzheyixinxinggongyikaishituiguang。luoxuangangguanrongjiehuanyangfenmowaituceng(FBE/2FBE)是近30年來發展起來的新型防腐層,FBE塗層有單層和雙層兩種。所謂FBE塗層一般指單層熔結環氧塗層。
單層FBE塗層采用專用的熔結環氧粉末塗料作為成膜材料。環氧粉末塗料以其優異的耐腐蝕性、dianjueyuanxingjiwulijixieqiangduzaifenmotuliaofazhanzhongzhanyouzhongyaodeyixizhidi,jinnianlaijinguanyouyuqitaleixingfenmotuliaodefazhan,shiqizaizhenggefenmotuliaozhongzhanyoudebililveyouxiajiang,danshisuizhexinxinggongyedekaifa,yingyonglingyudebuduantuozhan,xiangxintarengjiangzaifenmotuliaodefazhanzhongzhanyouzhongyaodediweigongsizhuyaojingyingluoxuangangguan,shuangmianmaihuhanluoxuanguan,dakoujingluoxuanguan,dakoujinghoubiluoxuangangguan,putongliutishusongyongluoxuanguancaizhiyoudengcaizhiluoxuanhanguan;與L555(X80)等材質輸送管道專用螺旋焊鋼管。螺旋焊管統稱的種類:螺luo旋xuan焊han管guan的de強qiang度du一yi般ban比bi直zhi縫feng焊han管guan高gao,能neng用yong較jiao窄zhai的de坯pi料liao生sheng產chan管guan徑jing較jiao大da的de焊han管guan,還hai可ke以yi用yong同tong樣yang寬kuan度du的de坯pi料liao生sheng產chan管guan徑jing不bu同tong的de焊han管guan。但dan是shi與yu相xiang同tong長chang度du的de直zhi縫feng管guan相xiang比bi,焊han縫feng長chang度du增zeng,而er且qie生sheng產chan速su度du較jiao低di。因yin此ci,較jiao小xiao口kou徑jing的de焊han管guan大da都dou采cai用yong直zhi縫feng焊han,大da口kou徑jing焊han管guan則ze大da多duo采cai用yong螺luo旋xuan焊han管guan。1.承壓流體輸送,用螺旋縫埋弧焊鋼管,主要用於輸送石油、天然氣的管線;承(cheng)壓(ya)流(liu)體(ti)輸(shu)送(song)用(yong)螺(luo)旋(xuan)縫(feng)高(gao)頻(pin)焊(han)鋼(gang)管(guan),用(yong)高(gao)頻(pin)搭(da)接(jie)焊(han)法(fa)焊(han)接(jie)的(de),用(yong)於(yu)承(cheng)壓(ya)流(liu)體(ti)輸(shu)送(song)的(de)螺(luo)旋(xuan)縫(feng)高(gao)頻(pin)焊(han)鋼(gang)管(guan)。鋼(gang)管(guan)承(cheng)壓(ya)能(neng)力(li)強(qiang),塑(su)性(xing)好(hao),便(bian)於(yu)焊(han)接(jie)和(he)加(jia)工(gong)成(cheng)型(xing);一般低壓流體輸送用螺旋縫埋弧焊鋼管,采用雙麵自動埋弧焊或單麵焊法製成的用於水、煤氣、空氣和蒸汽等一般低壓流體輸送用埋弧焊鋼管。現在螺旋鋼管的常用標準一般分為:部標、也叫普通流體輸送管道用螺旋縫埋弧焊鋼管國標、也叫石油天然氣工業輸送鋼管交貨技術條件00部分:A級鋼管(到目前要求嚴格的有級鋼管))(美國石油協會、也叫管線鋼管;其中分兩個級別)(樁用螺旋焊縫鋼管)。是石油部設標準一般都稱做部標國標螺旋管,石油天然氣工業輸送鋼管,A級一般低壓流體輸送用螺旋縫高頻焊鋼)是shi以yi熱re軋zha鋼gang帶dai卷juan作zuo管guan坯pi,經jing常chang溫wen螺luo旋xuan成cheng型xing,采cai用yong高gao頻pin搭da接jie焊han法fa焊han接jie用yong於yu一yi般ban低di壓ya流liu體ti輸shu送song用yong螺luo旋xuan縫feng高gao頻pin焊han鋼gang管guan。樁zhuang用yong螺luo旋xuan焊han縫feng鋼gang管guan是shi以yi熱re軋zha鋼gang帶dai卷juan作zuo管guan坯pi,經jing常chang溫wen螺luo旋xuan成cheng型xing,采cai用yong雙shuang麵mian埋mai弧hu焊han接jie或huo高gao頻pin焊han接jie製zhi成cheng的de,用yong於yu土tu木mu建jian築zhu結jie構gou、碼頭、橋qiao梁liang等deng基ji礎chu樁zhuang用yong鋼gang管guan。大da口kou徑jing防fang腐fu螺luo旋xuan管guan是shi指zhi經jing過guo防fang腐fu工gong藝yi加jia工gong處chu理li,可ke有you效xiao防fang止zhi或huo減jian緩huan在zai運yun輸shu與yu使shi用yong過guo程cheng中zhong發fa生sheng化hua學xue或huo電dian化hua學xue反fan應ying發fa生sheng腐fu蝕shi現xian象xiang的de鋼gang製zhi管guan道dao。主zhu要yao的de防fang腐fu工gong藝yi是shi1.IPN8710防腐(主要適用於飲用水管道),防腐第一層環氧粉末,第二層膠粘劑,第三層聚乙。環氧煤瀝青防腐(由環氧樹脂、煤焦油瀝青、防鏽顏料、助劑、改性胺配製而成。產品具有幹燥迅速,附著力好、柔韌性好,雙組分包裝、施工方便。具有耐酸、耐堿、耐鹽、耐水、耐油等特點)。3.環氧粉末防腐(采用靜電噴塗工藝在鋼管表麵塗敷環氧粉末,一次成膜。該塗層具有塗敷操作簡便、無汙染、塗層抗衝擊和抗彎曲性能好、耐溫性高等優點)。

