環huan氧yang樹shu脂zhi防fang腐fu鋼gang管guan是shi以yi熱re固gu型xing環huan氧yang樹shu脂zhi為wei主zhu要yao原yuan料liao,以yi空kong氣qi作zuo為wei分fen散san介jie質zhi,借jie助zhu高gao速su氣qi流liu和he電dian荷he引yin力li將jiang粉fen末mo均jun勻yun噴pen射she在zai預yu熱re好hao的de鋼gang管guan表biao麵mian。在zai高gao溫wen作zuo用yong下xia,粉fen末mo熔rong融rong成cheng均jun勻yun厚hou度du的de防fang腐fu蝕shi層ceng。該gai塗tu料liao無wu溶rong劑ji汙wu染ran,施shi工gong時shi不bu用yong考kao慮lv防fang火huo措cuo施shi;固化速度快;厚度可以從幾十微米到幾百微米,具有良好的韌性,管道彎曲時不產生裂紋;其最i大的優點是與金屬表麵附著力極大,粘接性能、耐陰極剝離性能優i秀,具有“失效安全性”;易於修複;抗土壤應力強,適用於高鹽、高堿、寒冷等大多數嚴酷的腐蝕環境。但FBE易被衝擊破壞,吸水率較大,對鋼管表麵除鏽要求嚴格。
20世紀80年(nian)代(dai)末(mo),環(huan)氧(yang)樹(shu)脂(zhi)開(kai)始(shi)少(shao)量(liang)用(yong)於(yu)國(guo)內(nei)定(ding)向(xiang)鑽(zuan)穿(chuan)越(yue)河(he)流(liu)工(gong)程(cheng)。近(jin)幾(ji)年(nian)來(lai),施(shi)工(gong)技(ji)術(shu)已(yi)經(jing)逐(zhu)步(bu)成(cheng)熟(shu),環(huan)氧(yang)的(de)用(yong)量(liang)逐(zhu)步(bu)增(zeng)長(chang)。民(min)航(hang)津(jin)京(jing)輸(shu)油(you)管(guan)道(dao)所(suo)經(jing)地(di)帶(dai)水(shui)網(wang)發(fa)達(da)、腐(fu)蝕(shi)環(huan)境(jing)惡(e)劣(lie),該(gai)工(gong)程(cheng)選(xuan)擇(ze)熔(rong)結(jie)環(huan)氧(yang)作(zuo)為(wei)防(fang)腐(fu)蝕(shi)層(ceng),在(zai)施(shi)工(gong)完(wan)成(cheng)幾(ji)年(nian)後(hou)進(jin)行(xing)管(guan)道(dao)陰(yin)極(ji)保(bao)護(hu)測(ce)試(shi),結(jie)果(guo)表(biao)明(ming)該(gai)塗(tu)層(ceng)具(ju)有(you)優(you)越(yue)的(de)防(fang)腐(fu)蝕(shi)性(xing)能(neng),使(shi)得(de)鎂(mei)陽(yang)極(ji)和(he)鋅(xin)陽(yang)極(ji)的(de)使(shi)用(yong)壽(shou)命(ming)得(de)到(dao)了(le)相(xiang)應(ying)的(de)延(yan)長(chang)。該(gai)防(fang)腐(fu)蝕(shi)層(ceng)也(ye)已(yi)在(zai)忠(zhong)武(wu)輸(shu)氣(qi)管(guan)道(dao)、西南成品油管道等大型工程陸續采用。
該(gai)腐(fu)蝕(shi)環(huan)境(jing)要(yao)求(qiu)防(fang)腐(fu)蝕(shi)層(ceng)應(ying)具(ju)備(bei)較(jiao)好(hao)的(de)耐(nai)大(da)氣(qi)老(lao)化(hua)性(xing),架(jia)空(kong)管(guan)道(dao)長(chang)期(qi)暴(bao)露(lu)在(zai)大(da)氣(qi)環(huan)境(jing)中(zhong),經(jing)受(shou)風(feng)雨(yu)日(ri)照(zhao)自(zi)然(ran)腐(fu)蝕(shi)。良(liang)好(hao)的(de)耐(nai)化(hua)學(xue)腐(fu)蝕(shi)性(xing),良(liang)好(hao)的(de)耐(nai)水(shui)性(xing),足(zu)夠(gou)的(de)耐(nai)衝(chong)擊(ji)、耐彎曲、耐磨等機械性能,與金屬有良好的粘結性、良好耐溫性和易修複性。
近年來隨著我國環氧樹脂防腐鋼管等能源需求的激增,長輸天然氣、石油管道、城市天然氣管網建設步伐的加快,石油天然氣長輸管道的建設也隨之飛速發展,利用鋼製管道運輸油、氣、水shui及ji其qi它ta化hua學xue品pin是shi最zui安an全quan有you效xiao的de方fang式shi之zhi一yi。鋼gang製zhi管guan道dao必bi須xu做zuo好hao防fang腐fu蝕shi措cuo施shi。尤you其qi是shi長chang輸shu管guan道dao由you於yu使shi用yong壽shou命ming長chang,在zai其qi長chang期qi使shi用yong過guo程cheng中zhong,常chang常chang發fa生sheng腐fu蝕shi失shi效xiao,鋼gang材cai料liao的de防fang腐fu蝕shi工gong程cheng在zai管guan道dao設she計ji之zhi初chu就jiu必bi須xu加jia以yi重zhong視shi。
環huan氧yang樹shu脂zhi防fang腐fu鋼gang管guan的de防fang腐fu蝕shi工gong程cheng技ji術shu是shi保bao證zheng環huan氧yang樹shu脂zhi防fang腐fu鋼gang管guan不bu受shou腐fu蝕shi的de一yi項xiang專zhuan門men措cuo施shi,他ta直zhi接jie影ying響xiang到dao工gong程cheng的de結jie構gou和he房fang屋wu防fang腐fu的de使shi用yong壽shou命ming。因yin而er防fang腐fu蝕shi措cuo施shi是shi防fang腐fu工gong程cheng中zhong不bu容rong忽hu視shi的de一yi個ge重zhong要yao環huan節jie。防fang腐fu的de滲shen漏lou問wen題ti是shi工gong程cheng施shi工gong中zhong較jiao為wei突tu出chu的de問wen題ti。據ju統tong計ji,全quan國guo約yue有you大da量liang的de房fang屋wu防fang腐fu存cun在zai不bu同tong程cheng度du的de滲shen漏lou,每mei年nian用yong於yu防fang腐fu滲shen漏lou所suo用yong的de費fei用yong無wu計ji其qi數shu。所suo以yi要yao引yin起qi我wo們men的de重zhong視shi。防fang腐fu鋼gang管guan在zai防fang腐fu蝕shi防fang腐fu工gong程cheng技ji術shu中zhong,防fang腐fu蝕shi技ji術shu種zhong類lei很hen多duo。要yao選xuan對dui每mei一yi個ge防fang腐fu工gong程cheng上shang相xiang對dui應ying的de各ge種zhong防fang腐fu蝕shi工gong程cheng的de防fang腐fu蝕shi所suo用yong材cai料liao,怎zen樣yang選xuan取qu與yu應ying用yong防fang腐fu蝕shi材cai料liao哪na?在zai應ying對dui這zhe一yi問wen題ti上shang,選xuan對dui防fang腐fu蝕shi工gong程cheng設she計ji方fang案an是shi關guan鍵jian。該gai防fang腐fu工gong程cheng的de二er層ceng為wei有you耐nai酸suan耐nai堿jian要yao求qiu的de水shui處chu理li車che間jian,,樓lou板ban設she計ji為wei箱xiang型xing現xian澆jiao鋼gang筋jin混hun凝ning土tu樓lou板ban(立麵現澆鋼筋混凝土牆的高度視需要而定)。huanyangshuzhifangfugangguandefangfushigongchengjishushibaozhenghuanyangshuzhifangfugangguanbushoufushideyixiangzhuanmencuoshi,tazhijieyingxiangdaogongchengdejiegouhefangwufangfudeshiyongshouming。yinerfangfushicuoshishifangfugongchengzhongburonghushideyigezhongyaohuanjie。fangfudeshenlouwentishigongchengshigongzhongjiaoweituchudewenti。
鋼管穿越完成後,對探出土層的管道防腐蝕層進行了檢驗。外觀檢驗未見深達基體的劃痕。用電火花(5000V)檢驗穿越後的塗層無漏點。工程結果表明無溶劑聚氨酯塗料不僅能作為大口徑鋼管的防腐蝕材料,而且在難點及重要部位(如頂管)使用,還具有較高的性價比。
huanyangshuzhifangfutuliaoshihuanbaoxingdetuliaochanpin,duiyuguandaoyoujiqiangdefangfuzuoyong,fangzhiyouyuguandaofangfucongerduiguandaoneijiezhichanshengwuran,tianjinfangfugangguanchangshengchandehuanyangshuzhifangfugangguan,duiyugeleizilaishuiguandao、給水管道等具有極強的防腐保護作用,今天小編在此給大家介紹一下環氧樹脂飲水級防腐鋼管的施工工藝:
首先對基層表麵的處理:所有鋼管以及鋼製管配件都需要對表麵處理,在進行防腐施工前要先對鋼管內外壁進行除鏽處理,徹底清除各類管道的表麵汙雜物、浮鏽、氧化鐵、焊渣等,其除鏽等級達St2.5級。
國外使用100%固體含量聚氨酯防腐蝕塗料的曆史記錄為30年,至今防腐蝕層完好無損。陝京二線輸氣管道工程中,采用了100%固gu體ti份fen聚ju氨an酯zhi作zuo為wei熱re煨wei彎wan管guan的de防fang腐fu蝕shi塗tu料liao。在zai大da港gang油you田tian的de港gang滄cang輸shu氣qi管guan線xian大da修xiu工gong程cheng中zhong應ying用yong,塗tu層ceng外wai觀guan平ping整zheng光guang滑hua,附fu著zhe力li好hao。天tian津jin市shi自zi來lai水shui集ji團tuan在zai賓bin西xi立li交jiao橋qiao簡jian陽yang道dao處chu進jin行xing頂ding管guan敷fu設sheDN2200水源管道,鋼管外壁防腐蝕塗料選擇無溶劑聚氨酯。
環氧樹脂防腐鋼管是飲水艙、水管道、水箱、水塔等供水設備的內壁塗裝及砂糖、穀物的貨艙內使用,也可作為遊泳池、發電廠冷卻塔及成裝燃料油、汽油的金屬、混凝土的內壁塗層。輸送石油、天然氣、鹽鹵、冷氣、暖氣、熱水、等的理想管道。是石油、化工、電廠、xiaoquhuobangongqujizhonggongnuangonglengbiyongpin。chanpinyongbaowenxiaoguohaodejuanzhizuobaowenceng,yongtianjiakangziwaixianyuanliaodegaomidujuyixizuobaohuceng,shiyongjiezhiwenduzai105度至負30度範圍,每公裏損耗1度,使用壽命在50年以上。

