工程機械維修 壓路機主要由行走係統、zhendongxitonghezhuanxiangxitongzucheng,qishejigenjubutongchangjiadechanpinshejilinianbutongcaiyongdebujuhuiyousuobutong,dangongzuoyuanlixiangtong。xiuligongchengjixiezheliwomenzhuyaoduixingzouxitongjizhendongxitongchangchuxiandeyixieguzhanggeiyufenxipanduan,yigongdajiajiaoliu。diyi,gongchengjixiexiulixingzouxitongfenweiliangzhong,yizhongweidanquxing,yizhongweishuangquxing。danzheliangzhongxingzouxitongzaishiyongguocheng中主要出現故障為行走無力(或是長時間工作後隨著油溫升高後行走無力),或者突然沒有行走,隻有慢速無快速等原因組成,在這裏我們單獨進行分析。
1、突(tu)然(ran)沒(mei)有(you)行(xing)走(zou)時(shi)需(xu)在(zai)以(yi)下(xia)幾(ji)個(ge)方(fang)麵(mian)進(jin)行(xing)判(pan)斷(duan)首(shou)先(xian),檢(jian)查(zha)液(ye)壓(ya)油(you)箱(xiang)油(you)位(wei)是(shi)否(fou)正(zheng)常(chang),如(ru)正(zheng)常(chang),測(ce)量(liang)行(xing)走(zou)泵(beng)補(bu)油(you)壓(ya)力(li),根(gen)據(ju)使(shi)用(yong)的(de)液(ye)壓(ya)泵(beng)的(de)不(bu)同(tong),其(qi)設(she)定(ding)的(de)補(bu)油(you)壓(ya)力(li)值(zhi)會(hui)有(you)所(suo)不(bu)同(tong),其(qi)正(zheng)常(chang)壓(ya)力(li)為(wei)18-24KGfanweinei。genjuxitongdesheji,buyoukefenweiyuanchengbuyouheyoubengzidaibuyoubengbuyou。zaibuyouyalianquanfazhengchangdeqiantixia,ruyuanchengbuyouyalizhiweilinghuobuyouyalizhihendi,zeyuanchengbuyoubengsunhuai;ruzidaibuyoubengbuyouyalizhiweilinghuohendishi,zeyaokaolvyoubengdonglishuruduansunhuaihuobuyoubengsunhuai。ruyishangbuyouyalizhizhengchangxujiangyoubengdegaoyayoukoushuchuduanbisi,tongshizaishuchuduanjieshang600KG的高壓表測量行走狀態的高壓讀數,其壓力範圍應在350-420KG之間,如壓力值為零時,則油泵控製機構損壞;如此時壓力正常,則是驅動馬達損壞。
2、xingzouwulihuochangshijianyouwenshenggaohouxingzouwuli,qipanduanfangfatongshangmianxiangsi。shouxianceliangbuyouyali,ruzhengchangzebayoubenggaoyakouduanbisi,tongshijiadayoumenzaixingzouzhuangtaixiacelianggaoyayoukouyalihebuyouyali,cishigaoyadeceliangzhiyingwei350-420KG之間,且補油壓力為18-24KG範圍內。如壓力值不正常則油泵損壞;如此時壓力正常,根據其行走馬達的個數逐個接通馬達油路,其係統壓力不降,則此馬達為正常,反之,其馬達損壞。
3、行走時不能變速其壓路機的變速機構分為兩種,一種是靠變量馬達實現變速,另一種是靠定量馬達和變速箱實現變速。1)變bian量liang馬ma達da機ji構gou的de不bu能neng變bian速su是shi由you於yu變bian量liang馬ma達da的de排pai量liang控kong製zhi機ji構gou不bu能neng正zheng常chang打da開kai或huo出chu現xian故gu障zhang產chan生sheng的de,首shou先xian要yao檢jian查zha行xing走zou速su度du控kong製zhi開kai關guan是shi否fou良liang好hao,變bian速su電dian磁ci閥fa是shi否fou正zheng常chang,並bing在zai電dian磁ci閥fa部bu位wei測ce量liang電dian路lu是shi否fou通tong暢chang,保bao證zheng電dian磁ci閥fa能neng順shun利li打da開kai並bing接jie通tong變bian速su控kong製zhi油you路lu,保bao證zheng其qi壓ya力li正zheng常chang(其壓力為補油壓力)。如上麵一切良好,則馬達損壞。(2)定量馬達變速箱機構的不能變速,其判斷相對簡單,如定量馬達工作壓力正常,則是變速箱損壞,將其恢複即可實現變速。
第二,振動係統故障分析其故障主要表現為無振動或振動無力(頻率不夠,整車共振),其係統根據泵馬達的形式分為:齒輪泵/齒輪馬達/起振閥組成的係統和柱塞泵/zhusaimadazuchengdexitong。duiyuchilunbeng,xianjianzhayouxiangyouweishifouzhengchang,ranhoujianzhaqizhenfa,qizhenfafenliangzhong,yizhongweijixielaxiankongzhideyiliujiezhifa,lingyizhongweidiancikongzhideyiliujiezhifa。jianzhajixielaxiankongzhideyiliujiezhifashi,yaokankongzhilaxianshifoulianjiezhengchang,yiliufajifatineishifouyouzazhi,xingchengkadaixianxiang。duiyudiancikongzhideyingjianzhazhendongkaiguanjidianlushifouzhengchang,diancitiegongzuoshifouzhengchang,fatineidefaxinyuyiliufashifouzhengchang。ruyishangjianzhaqizhenfalianghao,zeduimadadejinyoukouguanlubisi,zaibisideguanluqian,jiazhuangceyazhuangzhi,yalibiaodeceliangfanweiwei0-400KG,開啟振動,此時測得的壓力峰值(根據油泵的額定工作壓力)最zui大da不bu超chao過guo油you泵beng的de額e定ding壓ya力li。如ru壓ya力li正zheng常chang,連lian接jie馬ma達da,開kai啟qi振zhen動dong,如ru馬ma達da正zheng常chang,開kai啟qi振zhen動dong的de峰feng值zhi壓ya力li應ying為wei之zhi前qian測ce得de的de壓ya力li,並bing隨sui振zhen動dong輪lun轉zhuan速su的de提ti高gao,壓ya力li下xia降jiang(此時壓力根據工作現場的不同會有所不同,但要保持平穩),整zheng車che無wu共gong振zhen現xian象xiang。如ru此ci時shi測ce得de壓ya力li達da不bu到dao峰feng值zhi,且qie振zhen動dong輪lun工gong作zuo頻pin率lv不bu足zu,整zheng車che共gong振zhen,為wei馬ma達da損sun壞huai,如ru此ci時shi振zhen動dong輪lun不bu工gong作zuo,則ze為wei馬ma達da與yu振zhen動dong輪lun偏pian心xin軸zhou的de連lian軸zhou套tao損sun壞huai;在測得的峰值不降時,振動輪保持不動,則為振動輪偏心軸咬死。
對於柱塞泵/馬ma達da組zu成cheng的de振zhen動dong係xi統tong,其qi判pan斷duan方fang法fa同tong判pan斷duan行xing走zou係xi統tong故gu障zhang類lei似si。首shou先xian,應ying檢jian查zha油you箱xiang油you位wei是shi否fou正zheng常chang,油you泵beng進jin油you係xi統tong的de濾lv芯xin是shi否fou堵du塞sai,如ru以yi上shang正zheng常chang,在zai振zhen動dong泵beng補bu油you測ce壓ya口kou安an裝zhuang範fan圍wei為wei0-40KG的壓力表,測量補油壓力,此時壓力值應在18-24KG之zhi間jian,如ru壓ya力li不bu足zu或huo無wu壓ya力li,則ze為wei補bu油you泵beng損sun壞huai或huo振zhen動dong泵beng無wu動dong力li輸shu入ru。如ru壓ya力li正zheng常chang,則ze檢jian查zha振zhen動dong泵beng電dian磁ci閥fa是shi否fou完wan好hao,同tong時shi將jiang振zhen動dong泵beng兩liang個ge高gao壓ya口kou閉bi死si,並bing安an裝zhuang0-600KG的壓力表,開啟振動,此時測得的高壓峰值壓力為350-420KG,qiebuyouyalibujiangweizhengchang。liantongmadayoulu,zaizhongfuceliangzhendongkaiqishidefengzhiyalihebuyouyali,cishifengzhiyalishunjiandadaodingfeng,bingsuizhendonglunzhuansudetigaoyalixiajiang,baochiwending,buyouyalibujiangweizhengchang。rucishi,cededezhendongyalidabudaofengzhi,qiebuyouyalixiajiang,zhengchegongzhen,zeweimadasunhuai,rucishizhendonglunbudong,zeweimadayuzhendonglunpianxinzhoudelianzhoutaosunhuai。rucishi,cededezhendongyalidadaofengzhi,qieyalibujiang,zhendonglunbugongzuo,zeweizhendonglunpianxinzhouyaosi。
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