在zai機ji械xie維wei修xiu實shi踐jian中zhong,常chang常chang遇yu到dao柴chai油you發fa動dong機ji因yin高gao壓ya油you泵beng調tiao速su齒chi條tiao或huo齒chi圈quan卡ka在zai最zui大da供gong油you位wei置zhi,或huo因yin各ge種zhong原yuan因yin導dao致zhi調tiao速su器qi失shi去qu調tiao速su特te性xing,及ji氣qi缸gang中zhong進jin入ru其qi它ta燃ran料liao,特te別bie在zai同tong時shi起qi動dong發fa動dong機ji或huo換huan檔dang、去除負荷等時,發動機出現飛車故障。
飛車後,若采取緊急措施,如:堵(du)塞(sai)進(jin)氣(qi)管(guan),將(jiang)減(jian)壓(ya)手(shou)柄(bing)拉(la)到(dao)減(jian)壓(ya)位(wei)置(zhi),使(shi)用(yong)排(pai)氣(qi)製(zhi)動(dong),迅(xun)速(su)鬆(song)開(kai)各(ge)缸(gang)高(gao)壓(ya)油(you)管(guan)停(ting)止(zhi)供(gong)油(you)等(deng),可(ke)製(zhi)止(zhi)飛(fei)車(che)事(shi)故(gu)。若(ruo)飛(fei)車(che)後(hou)采(cai)取(qu)措(cuo)施(shi)不(bu)及(ji)時(shi),發(fa)動(dong)機(ji)長(chang)時(shi)間(jian)超(chao)速(su)運(yun)轉(zhuan),將(jiang)可(ke)能(neng)發(fa)生(sheng)連(lian)杆(gan)螺(luo)栓(shuan)拉(la)斷(duan)、打破機體等惡性事故,也可能使調速器飛錘或鋼球甩脫、碰撞或打爛調速器殼體,噴油泵凸輪軸轉動受到限製,油泵不再供油,發動機自動熄火停轉。
在調速器殼體被打爛的飛車故障中,除需按常規校正噴油泵及對發動機各運動部件的聯接可靠性、配(pei)氣(qi)機(ji)構(gou)杆(gan)件(jian)的(de)彎(wan)曲(qu)變(bian)形(xing)進(jin)行(xing)校(xiao)正(zheng)外(wai),還(hai)要(yao)重(zhong)調(tiao)供(gong)油(you)正(zheng)時(shi)。因(yin)為(wei)當(dang)飛(fei)錘(chui)甩(shuai)脫(tuo)卡(ka)滯(zhi)時(shi),噴(pen)油(you)泵(beng)凸(tu)輪(lun)軸(zhou)被(bei)飛(fei)錘(chui)端(duan)強(qiang)製(zhi)停(ting)轉(zhuan),噴(pen)油(you)泵(beng)停(ting)止(zhi)供(gong)油(you),汽(qi)缸(gang)內(nei)不(bu)再(zai)爆(bao)發(fa)作(zuo)功(gong),但(dan)飛(fei)車(che)後(hou)高(gao)速(su)運(yun)轉(zhuan)的(de)發(fa)動(dong)機(ji)不(bu)能(neng)立(li)刻(ke)停(ting)轉(zhuan),在(zai)巨(ju)大(da)慣(guan)性(xing)作(zuo)用(yong)下(xia)將(jiang)繼(ji)續(xu)運(yun)轉(zhuan)一(yi)段(duan)時(shi)間(jian),同(tong)時(shi)通(tong)過(guo)正(zheng)時(shi)齒(chi)輪(lun)間(jian)的(de)傳(chuan)動(dong)帶(dai)動(dong)噴(pen)油(you)泵(beng)正(zheng)時(shi)齒(chi)輪(lun)軸(zhou)繼(ji)續(xu)轉(zhuan)動(dong)。這(zhe)樣(yang),正(zheng)時(shi)齒(chi)輪(lun)將(jiang)對(dui)油(you)泵(beng)驅(qu)動(dong)軸(zhou)施(shi)加(jia)一(yi)驅(qu)動(dong)其(qi)繼(ji)續(xu)旋(xuan)轉(zhuan)的(de)衝(chong)擊(ji)扭(niu)矩(ju),因(yin)凸(tu)輪(lun)軸(zhou)飛(fei)錘(chui)端(duan)轉(zhuan)動(dong)受(shou)阻(zu),聯(lian)軸(zhou)器(qi)膠(jiao)木(mu)聯(lian)接(jie)塊(kuai)可(ke)能(neng)被(bei)擠(ji)碎(sui),噴(pen)油(you)泵(beng)正(zheng)時(shi)齒(chi)輪(lun)與(yu)齒(chi)輪(lun)軸(zhou)間(jian)的(de)聯(lian)接(jie)鍵(jian)可(ke)能(neng)被(bei)剪(jian)斷(duan),而(er)錯(cuo)離(li)原(yuan)裝(zhuang)配(pei)位(wei)置(zhi)。同(tong)時(shi),作(zuo)為(wei)鑄(zhu)件(jian)加(jia)工(gong)成(cheng)的(de)油(you)泵(beng)凸(tu)輪(lun)軸(zhou),其(qi)直(zhi)徑(jing)大(da)於(yu)作(zuo)為(wei)細(xi)長(chang)杆(gan)件(jian)的(de)油(you)泵(beng)正(zheng)時(shi)齒(chi)輪(lun)軸(zhou),當(dang)飛(fei)錘(chui)甩(shuai)脫(tuo)打(da)爛(lan)調(tiao)速(su)器(qi)殼(ke)體(ti)油(you)泵(beng)被(bei)強(qiang)製(zhi)停(ting)轉(zhuan)時(shi),正(zheng)時(shi)齒(chi)輪(lun)軸(zhou)在(zai)發(fa)動(dong)機(ji)繼(ji)續(xu)高(gao)速(su)旋(xuan)轉(zhuan)造(zao)成(cheng)的(de)巨(ju)大(da)衝(chong)擊(ji)扭(niu)矩(ju)作(zuo)用(yong)下(xia)將(jiang)產(chan)生(sheng)扭(niu)曲(qu)變(bian)形(xing),凸(tu)緣(yuan)盤(pan)端(duan)轉(zhuan)角(jiao)滯(zhi)後(hou)於(yu)正(zheng)時(shi)齒(chi)輪(lun)端(duan)轉(zhuan)角(jiao)。所(suo)以(yi)在(zai)發(fa)生(sheng)調(tiao)速(su)器(qi)打(da)爛(lan)殼(ke)體(ti)的(de)情(qing)況(kuang)下(xia),若(ruo)是(shi)簡(jian)單(dan)的(de)修(xiu)校(xiao)好(hao)高(gao)壓(ya)油(you)泵(beng)就(jiu)裝(zhuang)車(che)發(fa)動(dong),常(chang)常(chang)失(shi)敗(bai)。
較jiao徹che底di的de處chu理li辦ban法fa是shi打da開kai正zheng時shi齒chi輪lun室shi蓋gai,檢jian查zha油you泵beng正zheng時shi齒chi輪lun軸zhou是shi否fou滾gun鍵jian。若ruo是shi,就jiu拆chai下xia齒chi輪lun軸zhou重zhong新xin配pei鍵jian。若ruo無wu滾gun鍵jian,就jiu要yao檢jian查zha齒chi輪lun軸zhou的de扭niu曲qu變bian形xing。先xian對dui正zheng時shi記ji號hao,然ran後hou盤pan動dong發fa動dong機ji曲qu軸zhou,盤pan至zhi飛fei輪lun上shang一yi缸gang供gong油you提ti前qian角jiao刻ke線xian的de要yao求qiu角jiao度du,油you泵beng裝zhuang到dao機ji體ti上shang,聯lian接jie進jin回hui油you管guan,不bu裝zhuang高gao壓ya油you管guan,聯lian軸zhou器qi凸tu緣yuan盤pan定ding位wei螺luo釘ding不bu裝zhuang。油you泵beng排pai空kong氣qi注zhu滿man柴chai油you後hou,盤pan動dong凸tu緣yuan盤pan到dao一yi缸gang供gong油you開kai始shi位wei置zhi。此ci時shi查zha看kan定ding位wei螺luo釘ding孔kong與yu前qian凸tu緣yuan盤pan上shang弧hu形xing槽cao相xiang對dui位wei置zhi,若ruo相xiang差cha角jiao度du太tai大da無wu法fa靠kao聯lian軸zhou器qi處chu調tiao整zheng,此ci時shi就jiu要yao重zhong調tiao油you泵beng正zheng時shi齒chi輪lun,即ji抽chou出chu油you泵beng齒chi輪lun軸zhou,在zai自zi由you狀zhuang態tai下xia按an正zheng常chang旋xuan轉zhuan方fang向xiang轉zhuan動dong齒chi輪lun軸zhou,到dao聯lian軸zhou器qi驅qu動dong凸tu緣yuan盤pan弧hu形xing孔kong中zhong心xin位wei置zhi正zheng對dui中zhong間jian凸tu緣yuan盤pan固gu定ding螺luo孔kong位wei置zhi,按an此ci位wei置zhi裝zhuang上shang齒chi輪lun軸zhou,擰ning緊jin凸tu緣yuan盤pan固gu定ding螺luo釘ding,噴pen油you泵beng供gong油you正zheng時shi即ji可ke恢hui複fu。同tong時shi應ying按an相xiang差cha齒chi數shu在zai相xiang應ying的de齒chi上shang重zhong新xin打da上shang正zheng時shi標biao識shi,利li於yu後hou來lai維wei修xiu工gong作zuo。毛mao賢xian畢bi業ye於yu石shi家jia莊zhuang鐵tie疲pi乏fa學xue院yuan,目mu前qian是shi鐵tie十shi五wu工gong程cheng局ju二er處chu機ji械xie工gong程cheng師shi。
如發動機前端空間太小,隻有吊出發動機才能打開正時齒輪室蓋,而現場無起吊設備,又需進行現場急救時,可進行如下處理:把(ba)校(xiao)正(zheng)好(hao)的(de)油(you)泵(beng)按(an)正(zheng)常(chang)安(an)裝(zhuang)位(wei)置(zhi)裝(zhuang)複(fu),接(jie)好(hao)低(di)壓(ya)油(you)路(lu),排(pai)空(kong)氣(qi)注(zhu)滿(man)油(you)。打(da)開(kai)一(yi)缸(gang)氣(qi)門(men)室(shi)蓋(gai),盤(pan)動(dong)曲(qu)軸(zhou)同(tong)時(shi)查(zha)看(kan)一(yi)缸(gang)進(jin)排(pai)氣(qi)門(men)搖(yao)臂(bi)運(yun)動(dong)情(qing)況(kuang),到(dao)飛(fei)輪(lun)上(shang)一(yi)缸(gang)供(gong)油(you)開(kai)始(shi)時(shi)刻(ke)。盤(pan)動(dong)聯(lian)軸(zhou)器(qi)從(cong)動(dong)盤(pan)到(dao)一(yi)缸(gang)出(chu)油(you)閥(fa)緊(jin)座(zuo)出(chu)油(you)口(kou)油(you)麵(mian)波(bo)動(dong),停(ting)止(zhi)轉(zhuan)動(dong)。反(fan)向(xiang)盤(pan)動(dong)從(cong)動(dong)凸(tu)緣(yuan)盤(pan),到(dao)中(zhong)間(jian)凸(tu)緣(yuan)盤(pan)固(gu)定(ding)螺(luo)釘(ding)正(zheng)對(dui)驅(qu)動(dong)凸(tu)緣(yuan)盤(pan)上(shang)弧(hu)形(xing)長(chang)孔(kong)中(zhong)心(xin)位(wei)置(zhi),固(gu)定(ding)凸(tu)緣(yuan)盤(pan)定(ding)位(wei)螺(luo)釘(ding)。在(zai)發(fa)動(dong)機(ji)體(ti)上(shang)正(zheng)對(dui)正(zheng)時(shi)齒(chi)輪(lun)軸(zhou)處(chu)塗(tu)蓋(gai)濕(shi)泥(ni),用(yong)噴(pen)燈(deng)或(huo)氧(yang)炔(que)焰(yan)加(jia)熱(re)正(zheng)時(shi)齒(chi)輪(lun)軸(zhou),到(dao)能(neng)用(yong)開(kai)口(kou)扳(ban)手(shou)按(an)噴(pen)油(you)泵(beng)旋(xuan)轉(zhuan)方(fang)向(xiang)在(zai)油(you)泵(beng)端(duan)扳(ban)動(dong)從(cong)動(dong)凸(tu)緣(yuan)盤(pan),不(bu)可(ke)過(guo)加(jia)熱(re)。
此(ci)時(shi)油(you)泵(beng)轉(zhuan)動(dong),而(er)正(zheng)時(shi)齒(chi)輪(lun)端(duan)受(shou)發(fa)動(dong)機(ji)靜(jing)止(zhi)狀(zhuang)態(tai)限(xian)製(zhi)不(bu)能(neng)轉(zhuan)動(dong)。到(dao)一(yi)缸(gang)出(chu)油(you)閥(fa)緊(jin)座(zuo)出(chu)油(you)口(kou)油(you)麵(mian)明(ming)顯(xian)波(bo)動(dong)為(wei)止(zhi),保(bao)持(chi)此(ci)位(wei)置(zhi)不(bu)動(dong)待(dai)正(zheng)時(shi)齒(chi)輪(lun)軸(zhou)冷(leng)卻(que)。這(zhe)樣(yang)噴(pen)油(you)泵(beng)與(yu)正(zheng)時(shi)齒(chi)輪(lun)軸(zhou)恢(hui)複(fu)到(dao)軸(zhou)扭(niu)曲(qu)變(bian)形(xing)前(qian)對(dui)應(ying)位(wei)置(zhi)。繼(ji)續(xu)盤(pan)動(dong)曲(qu)軸(zhou)一(yi)周(zhou),正(zheng)時(shi)齒(chi)輪(lun)軸(zhou)上(shang)第(di)一(yi)次(ci)加(jia)熱(re)時(shi)火(huo)焰(yan)沒(mei)有(you)直(zhi)接(jie)加(jia)熱(re)到(dao)的(de)一(yi)麵(mian)轉(zhuan)向(xiang)正(zheng)外(wai)麵(mian),進(jin)行(xing)第(di)二(er)次(ci)加(jia)熱(re),基(ji)本(ben)與(yu)第(di)一(yi)次(ci)加(jia)熱(re)一(yi)致(zhi)。冷(leng)卻(que)後(hou)軸(zhou)上(shang)二(er)對(dui)應(ying)表(biao)麵(mian)受(shou)熱(re)殘(can)餘(yu)內(nei)應(ying)力(li)基(ji)本(ben)一(yi)致(zhi)。軸(zhou)不(bu)致(zhi)發(fa)生(sheng)明(ming)顯(xian)撓(nao)曲(qu)變(bian)形(xing),傳(chuan)動(dong)穩(wen)定(ding)性(xing)好(hao)。以(yi)上(shang)方(fang)法(fa)比(bi)較(jiao)簡(jian)單(dan),可(ke)作(zuo)現(xian)場(chang)救(jiu)急(ji)之(zhi)用(yong)。但(dan)因(yin)為(wei)加(jia)熱(re)火(huo)候(hou)不(bu)易(yi)控(kong)製(zhi),齒(chi)輪(lun)軸(zhou)難(nan)免(mian)存(cun)在(zai)因(yin)殘(can)餘(yu)應(ying)力(li)不(bu)平(ping)衡(heng)引(yin)起(qi)的(de)撓(nao)曲(qu)變(bian)形(xing)。條(tiao)件(jian)許(xu)可(ke)情(qing)況(kuang)下(xia),更(geng)換(huan)正(zheng)時(shi)齒(chi)輪(lun)軸(zhou)效(xiao)果(guo)最(zui)好(hao)。
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