起重機操作的基本要求是“穩”、“準”、“快”。雖然隻有這三個字,但它包含了安全操作的全部要領。要真正達到這個要求,需要長期的領悟與磨練。筆者根據多年工作經驗,對“穩”、“準”、“快”有深刻的認識。
1 穩。這是起重機操作時首先必須做到的。穩,主要是指吊物在運行、就位過程中保持平穩狀態
,避bi免mian衝chong擊ji,遊you晃huang現xian象xiang。評ping價jia操cao作zuo是shi否fou平ping穩wen的de標biao誌zhi是shi吊diao鉤gou的de狀zhuang態tai,吊diao鉤gou能neng否fou平ping稀xi運yun行xing與yu起qi重zhong機ji各ge機ji構gou的de協xie調tiao動dong作zuo有you關guan。拿na橋qiao門men機ji來lai說shuo,首shou先xian起qi動dong要yao平ping穩wen。要yao做zuo到dao從cong低di速su檔dang起qi步bu,等deng吊diao鉤gou動dong起qi來lai後hou,再zai從cong低di速su檔dang向xiang高gao速su檔dang逐zhu漸jian加jia速su,這zhe時shi,吊diao鉤gou和he吊diao物wu就jiu能neng平ping穩wen地di從cong靜jing止zhi狀zhuang態tai過guo渡du到dao起qi動dong狀zhuang態tai,再zai從cong低di速su運yun行xing平ping穩wen過guo渡du到dao高gao速su運yun行xing。其qi次ci,製zhi動dong要yao平ping穩wen。吊diao物wu從cong高gao速su運yun行xing到dao停ting止zhi運yun行xing過guo程cheng中zhong有you個ge製zhi動dong階jie段duan,司si機ji在zai製zhi動dong的de預yu備bei階jie段duan就jiu應ying將jiang主zhu令ling控kong製zhi器qi從cong高gao速su檔dang逐zhu一yi返fan回hui低di速su檔dang,再zai回hui零ling位wei。如ru果guo從cong高gao速su檔dang直zhi接jie回hui零ling,結jie果guo是shi吊diao鉤gou和he吊diao物wu製zhi而er不bu止zhi,產chan生sheng強qiang烈lie的de晃huang動dong和he衝chong擊ji。卷juan揚yang機ji構gou的de強qiang烈lie製zhi動dong,還hai將jiang造zao成cheng製zhi動dong器qi摩mo擦ca元yuan件jian超chao常chang磨mo損sun,吊diao物wu溜liu鉤gou距ju離li增zeng大da,甚shen至zhi由you於yu製zhi動dong輪lun與yu閘zha瓦wa的de高gao熱re而er導dao致zhi刹sha車che失shi靈ling,重zhong物wu墜zhui地di,釀niang成cheng事shi故gu。
對(dui)懸(xuan)臂(bi)式(shi)起(qi)重(zhong)機(ji),運(yun)行(xing)穩(wen)定(ding)要(yao)比(bi)橋(qiao)門(men)機(ji)困(kun)難(nan)得(de)多(duo)。為(wei)使(shi)吊(diao)鉤(gou)運(yun)行(xing)穩(wen)定(ding),其(qi)廻(廻)轉(zhuan)機(ji)構(gou)的(de)操(cao)作(zuo)尤(you)為(wei)關(guan)鍵(jian),除(chu)注(zhu)意(yi)起(qi)動(dong)和(he)製(zhi)動(dong)階(jie)段(duan)的(de)平(ping)穩(wen)操(cao)作(zuo)外(wai),還(hai)應(ying)避(bi)免(mian)吊(diao)鉤(gou)及(ji)吊(diao)物(wu)在(zai)空(kong)中(zhong)的(de)擺(bai)動(dong)現(xian)象(xiang)。應(ying)掌(zhang)握(wo)的(de)基(ji)本(ben)要(yao)領(ling)是(shi):zaidiaogouyaobaidaofuduzuidaershangweihuibaideshunjian,jiangxiaochegenzhediaogouyaobaidefangxiangyidong,diaogouwangnabianbai,chexiangnabiangen。zheshi,qizhongjijiunengguojuanyanggangsishengchuangeidiaogouyigeyudiaogouhuibaifangxiangxiangfandeli,congerzhujianxiaochuyaobai。xuanbishiqizhongjizeliyongbigangenjin,chengzhiwei“找鉤”,“找鉤”的de技ji巧qiao在zai於yu跟gen進jin的de距ju離li與yu速su度du要yao恰qia到dao好hao處chu。跟gen進jin的de速su度du不bu能neng太tai慢man,否fou則ze會hui起qi反fan作zuo用yong。這zhe樣yang通tong過guo來lai回hui幾ji番fan操cao作zuo,就jiu能neng使shi吊diao鉤gou和he吊diao物wu處chu於yu相xiang對dui穩wen定ding狀zhuang態tai。
起重機操作“穩”的另一層含義是:控製器平滑換檔能避免電機過載或傳動機構發生衝擊,延長機電零部件的壽命。
2 準。是指被吊物“落點準”、“到位準”和“估重準”。要做到“落點準”,caozuorenyuanbixuduidiaowusuoxutongguodeshuipingjulihechuizhigaoduyouzhunquedepanduan,bingchongfenkaolvqizhongjidexingnengheyundongguanxing。zaicaozongshoubingshi,yaobawohuilingweidetiqianliang,shidiaowunengpingwenzhunquedaowei。
對大型構件、機器、設備的起重安裝,有時要求精確到毫米,這就是“到位準”。這時吊鉤起升或下降要“微動”,隻有充分掌握起重機性能,並有一定經驗積累才能做到得心應手。
“估重準”包含了一個很重要的安全理念,即不超載,要求司機估準吊物的重量。如果對吊物重量不能把握,起重機在超重、超力矩的狀況下運作,則各機構和部件處於超常狀態,有可能發生象製動失效、鋼絲強斷裂、吊diao車che傾qing複fu等deng惡e性xing事shi故gu。操cao作zuo人ren員yuan應ying通tong過guo對dui吊diao物wu形xing體ti的de測ce量liang,算suan出chu體ti積ji,再zai利li用yong比bi重zhong知zhi識shi測ce算suan出chu吊diao物wu的de重zhong量liang,在zai此ci基ji礎chu上shang采cai取qu了le適shi當dang的de臂bi距ju和he操cao作zuo方fang法fa。同tong時shi,在zai起qi吊diao階jie段duan要yao緩huan慢man,先xian使shi鋼gang絲si繩sheng充chong分fen“吃勁”後慢速吊離地麵,然後逐一加檔。
3 快。是指多吊、快吊,充分合理發揮起重機應有的效能,提高勞動生產率。“快”必須建立在“穩”和“準”的基礎上,更要建立在安全的基礎上。但有時在起重機操作中,並不是慢就安全、保(bao)險(xian),有(you)時(shi)恰(qia)恰(qia)需(xu)要(yao)快(kuai)。例(li)如(ru),對(dui)於(yu)吊(diao)重(zhong)物(wu)長(chang)距(ju)離(li)的(de)下(xia)降(jiang),操(cao)作(zuo)中(zhong)不(bu)允(yun)許(xu)使(shi)用(yong)反(fan)接(jie)製(zhi)動(dong)級(ji)做(zuo)長(chang)距(ju)離(li)的(de)低(di)速(su)下(xia)降(jiang),以(yi)免(mian)電(dian)器(qi)發(fa)熱(re),導(dao)致(zhi)事(shi)故(gu)。再(zai)如(ru),起(qi)重(zhong)機(ji)翻(fan)轉(zhuan)大(da)型(xing)工(gong)件(jian)作(zuo)業(ye),無(wu)論(lun)是(shi)“兜底翻”、“遊翻”還是“帶翻”,都要求快,即被翻身物在擺幅達最大的一瞬間,或在能自行翻轉的瞬間,要求司機迅速落鉤並同時配合回車。
另ling外wai,在zai特te殊shu情qing況kuang下xia,也ye要yao求qiu起qi重zhong機ji操cao作zuo動dong作zuo要yao快kuai。一yi是shi在zai起qi重zhong機ji運yun行xing中zhong發fa生sheng製zhi動dong器qi失shi靈ling或huo控kong製zhi手shou柄bing失shi去qu控kong製zhi。二er是shi需xu要yao起qi重zhong機ji參can加jia緊jin急ji搶qiang險xian。這zhe時shi要yao求qiu起qi重zhong機ji操cao作zuo人ren員yuan反fan應ying迅xun速su,酌zhuo情qing采cai取qu各ge種zhong超chao常chang規gui的de應ying急ji措cuo施shi,以yi盡jin量liang避bi免mian惡e性xing事shi故gu的de發fa生sheng。
手機版|
關注公眾號|

下載手機APP

