【內容提要】:對施工升降機使用過程中的事故隱患進行分析,提出相應防範措施。
【關鍵詞】:施工升降機 安全 隱患 防範
施shi工gong升sheng降jiang機ji是shi建jian築zhu工gong程cheng垂chui直zhi運yun輸shu不bu可ke缺que少shao的de施shi工gong設she備bei。近jin年nian來lai施shi工gong升sheng降jiang機ji的de惡e性xing事shi故gu時shi有you發fa生sheng,究jiu其qi根gen本ben原yuan因yin,管guan理li措cuo施shi不bu不bu到dao位wei,缺que乏fa科ke學xue性xing,是shi造zao成cheng施shi工gong升sheng降jiang機ji事shi故gu隱yin患huan的de根gen本ben原yuan因yin。這zhe裏li以yiSC型施工升降機為例,提出幾個需要重視的問題。
1、防墜安全器
fangzhuianquanqishishigongshengjiangjishangzhongyaodeyigebujian,yaoyikaotalaixiaochudiaolongzhuiluoshigudefasheng,baozhengchengyuandeshengminganquan。yincifangzhuianquanqichuchangshiyanfeichangyangede,chuchangqianyoufadingdejianyandanweiduitajinxingzhuanjudeceliang,linjiezhuansushiceliang,danhuangyasuoliangdeceliang,meitaidoufuyouceshibaogao,zuzhuangdaoshigongshengjiangjishanghoujinxingedingzaihexiadezhuiluoshiyan,ergongdishangshiyongzhongdeshengjiangjidoubixumeisangeyuejiuyaojinxingyicizhuiluoshiyan。duichuchangliangniandefangzhuianquanqi(防墜安全器上出廠日期),還必須送到法定的檢驗單位進行檢測試驗,以yi後hou每mei年nian檢jian測ce一yi次ci。到dao目mu前qian為wei止zhi很hen少shao有you人ren送song檢jian,有you些xie工gong地di甚shen至zhi連lian每mei三san個ge月yue檢jian測ce一yi次ci墜zhui落luo試shi驗yan都dou不bu做zuo,都dou認ren為wei自zi己ji的de防fang墜zhui安an全quan器qi沒mei有you問wen題ti,可ke是shi一yi旦dan出chu了le事shi故gu就jiu後hou悔hui莫mo及ji。為wei什shen麼me不bu按an製zhi度du定ding期qi試shi驗yan和he送song檢jian呢ne?使shi用yong單dan位wei盲mang目mu認ren為wei不bu壞huai就jiu算suan好hao。實shi際ji上shang防fang墜zhui安an全quan器qi好hao壞huai隻zhi能neng通tong過guo試shi驗yan和he送song檢jian才cai能neng判pan斷duan好hao壞huai,日ri常chang運yun行xing中zhong是shi無wu法fa確que定ding其qi是shi否fou好hao壞huai的de,對dui那na些xie超chao期qi服fu役yi的de防fang墜zhui安an全quan器qi,建jian議yi還hai是shi早zao些xie送song檢jian和he定ding期qi試shi驗yan為wei好hao,隻zhi有you做zuo到dao心xin中zhong有you數shu,才cai能neng將jiang惡e性xing事shi故gu防fang患huan於yu未wei然ran。
2、安全開關
升降機的安全開關都是根據安全需要設計的,有圍欄門限位、吊籠門限位、頂門限位、極限位開關、上下限位開關、duizhongfangduanshengbaohukaiguandeng。yixiegongdishangweileshengshijiangyixiexianweikaiguanrenweiquxiaoheduanjiehuosunhuaihoubujishixiufu,jiudengyuquxiaolezhejidaoanquanfangxian,zhongxialeshiguyinhuan。li:吊(diao)籠(long)要(yao)裝(zhuang)載(zai)長(chang)東(dong)西(xi),吊(diao)籠(long)內(nei)放(fang)不(bu)下(xia)需(xu)伸(shen)出(chu)吊(diao)籠(long)外(wai),而(er)人(ren)為(wei)取(qu)消(xiao)門(men)限(xian)位(wei)或(huo)頂(ding)門(men)限(xian)位(wei),在(zai)上(shang)述(shu)安(an)全(quan)設(she)施(shi)不(bu)完(wan)善(shan)或(huo)不(bu)完(wan)好(hao)的(de)情(qing)況(kuang)下(xia),照(zhao)樣(yang)載(zai)人(ren)載(zai)物(wu),這(zhe)種(zhong)違(wei)章(zhang)作(zuo)業(ye)是(shi)拿(na)人(ren)生(sheng)命(ming)開(kai)玩(wan)笑(xiao)的(de),為(wei)了(le)避(bi)免(mian)事(shi)故(gu)隱(yin)患(huan)的(de)發(fa)生(sheng),希(xi)望(wang)使(shi)用(yong)單(dan)位(wei)領(ling)導(dao)加(jia)強(qiang)管(guan)理(li),嚴(yan)格(ge)要(yao)求(qiu)升(sheng)降(jiang)機(ji)維(wei)護(hu)和(he)操(cao)作(zuo)人(ren)員(yuan)定(ding)期(qi)檢(jian)查(zha)各(ge)種(zhong)安(an)全(quan)開(kai)關(guan)的(de)安(an)全(quan)可(ke)靠(kao)性(xing),杜(du)絕(jue)事(shi)故(gu)的(de)發(fa)生(sheng)。
3、齒輪、齒條的磨損更換
工地上的施工,作業環境條件惡劣,水泥、砂漿、chentubukenengxiaochuganjing,chilunyuchitiaodexianghuyanmo,chidoumojianlerengranhaizaishiyong,yingdangyinqizhongshi。zhongsuozhouzhi,chixingyingrutongyigexuanbiliang,dangmosundaoyidingchicunshi,bixugenghuanchilun(或齒條)。磨損到什麼程度就要停止使用更換新的呢?可以采用25-50mm公法線千分尺進行測量,當齒輪的公法線長度由37.1mm磨損到小於35.1mm尺寸時(2個齒)就必須要更換新齒輪。當齒條磨損後,由齒厚卡尺測量,弦高為8mm時齒厚從12.56mm磨損到小於10.6mm時,齒條一定要更換了,然而工地上很多“老掉牙”的齒輪、齒條的升降機仍然在超期服役使用,為了安全起見,必須更換新配件。
4、暫載率的定義
工地上的升降機頻繁作業,利用率高,但不得不考慮電機的間斷工作製問題,也就是常說的暫載率的問題(有時叫負載持續率)它的定義是FC=工作周期時間/負載時間×100%,其中工作周期時間為負載時間和停機時間。有的工地上升降機是租賃公司租來的,總想充分利用,而電機的的暫載率(FC=40%或25%)jiuwanquanbugu,dianjizenmebufarene?youdeshenzhiyumaochujiaohuweihaizaishiyong,zheshihenbuzhengchangdecaozuoshiyong。ruguochuandongxitongrunhuabulianghuoyunxingzuliguoda,chaozaishiyong,huozuopinfandeqidong,najiugengshixiaomaladachele。yincigongdishangdemeigesijidoubixumingbaizanzailvdegainian,ankexueguilvbanshi,zhezhongdianjibenshenjiushianjianduanzuoyeshejide。
5、緩衝器
shigongshengjiangjishangdehuanchongqideshigongshengjiangjianquandezuihouyidaofangxian,diyi,tabixushezhi,dier,tabixuyouyidingdeqiangdu,nengchengshoushengjiangjiedingzaihedechongji,qieqidaohuanchongdezuoyong。erxianzaihenduogongdi,youdesuiyoushezhi,danbuzuyiqidaohuanchongdezuoyong,youdigongdishangjiuwanquanmeiyouhuanchongqi,zheshijiduancuowude,xiwangshiyongdanweizhuyijinxingjianzha,buyaoqingshizhezuihouyidaofangxian。
6、樓層停靠安全防護門
施shi工gong升sheng降jiang機ji各ge停ting靠kao層ceng應ying設she置zhi停ting靠kao安an全quan防fang護hu門men。很hen明ming顯xian如ru果guo不bu按an要yao求qiu設she置zhi,在zai高gao處chu等deng候hou的de施shi工gong人ren員yuan很hen容rong易yi發fa生sheng意yi外wai墜zhui落luo事shi故gu。在zai設she置zhi停ting靠kao安an全quan防fang護hu門men時shi,應ying保bao證zheng安an全quan防fang護hu門men的de高gao度du不bu小xiao於yu1.8m,且(qie)層(ceng)門(men)應(ying)有(you)聯(lian)鎖(suo)裝(zhuang)置(zhi),在(zai)吊(diao)籠(long)未(wei)到(dao)停(ting)層(ceng)位(wei)置(zhi),防(fang)護(hu)門(men)無(wu)法(fa)打(da)開(kai),保(bao)證(zheng)作(zuo)業(ye)人(ren)員(yuan)安(an)全(quan)。而(er)目(mu)前(qian)工(gong)地(di)上(shang)普(pu)遍(bian)存(cun)在(zai)著(zhe)等(deng)候(hou)施(shi)工(gong)電(dian)梯(ti)的(de)人(ren)員(yuan)隨(sui)時(shi)可(ke)以(yi)打(da)開(kai)安(an)全(quan)防(fang)護(hu)門(men),這(zhe)是(shi)十(shi)分(fen)危(wei)險(xian)的(de),應(ying)引(yin)起(qi)重(zhong)視(shi)。
7、基礎圍欄
根據GB10055之規定“jichuweilanyingzhuangyoujixieliansuohuodianqiliansuo,jigouliansuoyingshidiaolongzhinengweiyudibusuoguidingdeweizhishi,jichuweilanmencainengkaiqi,dianqiliansuoyingshifanghuweilankaiqihoudiaolongtingcheqiebunengqidong”。youxiangdangduoshigongshengjiangji,zaidiaolongjiejinweilanmenshi,diaolongdibuyazhuyigenhengliangxiangxiayunxing,tongguohuanxianghualungangsishengdaidongweilanmenxiangshangkaiqi,zheshibuyunxude,henrongyigeiweilanwaifujinderenzaochengshanghai。
8、鋼絲繩
各部位的鋼絲繩繩頭應采用可靠連接方式,如澆注編織、鍛造並采用楔形堅固件,如采用U型繩卡不得少於3個,繩卡數量和繩卡間距與鋼絲繩直徑有關,見表1
表1 與繩徑匹配的繩卡數
鋼絲繩直徑 <10 10-20 21-26 28-36
最少繩卡數目 3 4 5 6
繩卡的間距不小於鋼絲繩直徑的6倍,繩頭距最後一個繩卡的長度不小於140mm,並須用細鋼絲捆紮,繩卡的滑輪放在鋼絲繩工作時受力一側,Uxingluoshuankouzaigangsishengdeweiduan,budezhengfanjiaocuoshezhishengka,gangsishengshouliqiangudingshengka,shoulihouyaozaijingu。danhenduogongdiyouyuanquanyishidanbo,caiyongshengkagudingshi,shengkashuliang、卡距、繩間設置、尾端長度等隨心所欲,不按標準,致使本來隻有80%-85%固接強度的接頭打折扣,留下安全隱患。
9、吊籠頂部控製盒
GB10055之規定“吊籠頂部應設有檢修或拆裝時使用的控製盒,並具有在多種速度的情況下隻允許以不高於0.65m/s的(de)速(su)度(du)運(yun)行(xing)。在(zai)使(shi)用(yong)吊(diao)籠(long)頂(ding)部(bu)控(kong)製(zhi)盒(he)時(shi),其(qi)它(ta)操(cao)作(zuo)裝(zhuang)置(zhi)均(jun)起(qi)不(bu)到(dao)作(zuo)用(yong)。此(ci)時(shi)吊(diao)籠(long)的(de)安(an)全(quan)裝(zhuang)置(zhi)仍(reng)起(qi)保(bao)護(hu)作(zuo)用(yong)。吊(diao)籠(long)頂(ding)部(bu)控(kong)製(zhi)應(ying)采(cai)用(yong)恒(heng)定(ding)壓(ya)力(li)按(an)鈕(niu)或(huo)雙(shuang)穩(wen)態(tai)開(kai)關(guan)進(jin)行(xing)操(cao)作(zuo),吊(diao)籠(long)頂(ding)部(bu)應(ying)安(an)裝(zhuang)非(fei)自(zi)行(xing)複(fu)位(wei)急(ji)停(ting)開(kai)關(guan),任(ren)何(he)時(shi)候(hou)均(jun)可(ke)切(qie)斷(duan)電(dian)路(lu),停(ting)止(zhi)吊(diao)籠(long)的(de)動(dong)作(zuo)”。這一條主要針對SC型施工升降機,很少企業的產品能同時滿足該條的五項規定:包括一些有名的設計單位設計的產品。不滿足這五項規定,有什麼壞處呢?有可能由於安裝、維wei護hu人ren員yuan的de誤wu操cao作zuo,而er造zao成cheng安an全quan事shi故gu。希xi望wang有you關guan使shi用yong單dan位wei對dui施shi工gong升sheng降jiang機ji進jin行xing對dui照zhao檢jian查zha,尤you其qi是shi老lao產chan品pin,如ru不bu符fu合he上shang述shu規gui定ding的de應ying積ji極ji采cai取qu措cuo施shi進jin行xing改gai造zao。
10、過壓、欠壓、錯斷相保護
過壓、欠壓、錯斷相保護裝置是在當出現電壓降、過電壓、電(dian)氣(qi)線(xian)路(lu)出(chu)現(xian)錯(cuo)相(xiang)和(he)斷(duan)相(xiang)故(gu)障(zhang)時(shi),保(bao)護(hu)裝(zhuang)置(zhi)動(dong)作(zuo),施(shi)工(gong)升(sheng)降(jiang)機(ji)停(ting)止(zhi)運(yun)行(xing)。有(you)些(xie)工(gong)地(di)上(shang)施(shi)工(gong)升(sheng)降(jiang)機(ji)維(wei)修(xiu)人(ren)員(yuan),不(bu)及(ji)時(shi)排(pai)除(chu)引(yin)起(qi)過(guo)欠(qian)壓(ya)錯(cuo)斷(duan)相(xiang)保(bao)護(hu)裝(zhuang)置(zhi)動(dong)作(zuo)的(de)故(gu)障(zhang),而(er)是(shi)把(ba)保(bao)護(hu)裝(zhuang)置(zhi)取(qu)消(xiao)或(huo)短(duan)接(jie),使(shi)其(qi)不(bu)起(qi)作(zuo)用(yong),給(gei)設(she)備(bei)留(liu)下(xia)事(shi)故(gu)隱(yin)患(huan),有(you)一(yi)些(xie)早(zao)期(qi)產(chan)品(pin)根(gen)本(ben)沒(mei)有(you)該(gai)保(bao)護(hu)裝(zhuang)置(zhi),建(jian)議(yi)應(ying)予(yu)以(yi)配(pei)備(bei)。施(shi)工(gong)升(sheng)降(jiang)機(ji)應(ying)在(zai)過(guo)欠(qian)壓(ya)、錯斷相保護裝置可靠有效的情況下方可載人運物。
手機版|
關注公眾號|

下載手機APP

