升降平台注意事項
防墜安全器、安全開關
防fang墜zhui安an全quan器qi是shi施shi工gong升sheng降jiang機ji上shang重zhong要yao的de一yi個ge部bu件jian,要yao依yi靠kao它ta來lai消xiao除chu吊diao籠long墜zhui落luo事shi故gu的de發fa生sheng,保bao證zheng乘cheng員yuan的de生sheng命ming安an全quan。因yin此ci防fang墜zhui安an全quan器qi出chu廠chang試shi驗yan非fei常chang嚴yan格ge的de,出chu廠chang前qian由you法fa定ding的de檢jian驗yan單dan位wei對dui它ta進jin行xing轉zhuan矩ju的de測ce量liang,臨lin界jie轉zhuan速su時shi測ce量liang,彈dan簧huang壓ya縮suo量liang的de測ce量liang,每mei台tai都dou附fu有you測ce試shi報bao告gao,組zu裝zhuang到dao施shi工gong升sheng降jiang機ji上shang後hou進jin行xing額e定ding載zai荷he下xia的de墜zhui落luo試shi驗yan,而er工gong地di上shang使shi用yong中zhong的de升sheng降jiang機ji都dou必bi須xu每mei三san個ge月yue就jiu要yao進jin行xing一yi次ci墜zhui落luo試shi驗yan。對dui出chu廠chang兩liang年nian的de防fang墜zhui安an全quan器qi(防墜安全器上出廠日期),還必須送到法定的檢驗單位進行檢測試驗,以(yi)後(hou)每(mei)年(nian)檢(jian)測(ce)一(yi)次(ci)。到(dao)目(mu)前(qian)為(wei)止(zhi)很(hen)少(shao)有(you)人(ren)送(song)檢(jian),有(you)些(xie)工(gong)地(di)甚(shen)至(zhi)連(lian)每(mei)三(san)個(ge)月(yue)檢(jian)測(ce)一(yi)次(ci)墜(zhui)落(luo)試(shi)驗(yan)都(dou)不(bu)做(zuo),都(dou)認(ren)為(wei)自(zi)己(ji)的(de)防(fang)墜(zhui)安(an)全(quan)器(qi)沒(mei)有(you)問(wen)題(ti),可(ke)是(shi)一(yi)旦(dan)出(chu)了(le)事(shi)故(gu)就(jiu)後(hou)悔(hui)莫(mo)及(ji)。為(wei)什(shen)麼(me)不(bu)按(an)製(zhi)度(du)定(ding)期(qi)試(shi)驗(yan)和(he)送(song)檢(jian)呢(ne)?使(shi)用(yong)單(dan)位(wei)盲(mang)目(mu)認(ren)為(wei)不(bu)壞(huai)就(jiu)算(suan)好(hao)。實(shi)際(ji)上(shang)防(fang)墜(zhui)安(an)全(quan)器(qi)好(hao)壞(huai)隻(zhi)能(neng)通(tong)過(guo)試(shi)驗(yan)和(he)送(song)檢(jian)才(cai)能(neng)判(pan)斷(duan)好(hao)壞(huai),日(ri)常(chang)運(yun)行(xing)中(zhong)是(shi)無(wu)法(fa)確(que)定(ding)其(qi)是(shi)否(fou)好(hao)壞(huai)的(de),對(dui)那(na)些(xie)超(chao)期(qi)服(fu)役(yi)的(de)防(fang)墜(zhui)安(an)全(quan)器(qi),建(jian)議(yi)還(hai)是(shi)早(zao)些(xie)送(song)檢(jian)和(he)定(ding)期(qi)試(shi)驗(yan)為(wei)好(hao),隻(zhi)有(you)做(zuo)到(dao)心(xin)中(zhong)有(you)數(shu),才(cai)能(neng)將(jiang)惡(e)性(xing)事(shi)故(gu)防(fang)患(huan)於(yu)未(wei)然(ran)。
升降機的安全開關都是根據安全需要設計的,有圍欄門限位、吊籠門限位、頂門限位、極限位開關、上下限位開關、duizhongfangduanshengbaohukaiguandeng。yixiegongdishangweileshengshijiangyixiexianweikaiguanrenweiquxiaoheduanjiehuosunhuaihoubujishixiufu,jiudengyuquxiaolezhejidaoanquanfangxian,zhongxialeshiguyinhuan。li:diaolongyaozhuangzaichangdongxi,diaolongneifangbuxiaxushenchudiaolongwai,errenweiquxiaomenxianweihuodingmenxianwei,zaishangshuanquansheshibuwanshanhuobuwanhaodeqingkuangxia,zhaoyangzairenzaiwu,zhezhongweizhangzuoyeshinarenshengmingkaiwanxiaode,weilebimianshiguyinhuandefasheng,xiwangshiyongdanweilingdaojiaqiangguanli,yangeyaoqiushengjiangjiweihuhecaozuorenyuandingqijianzhagezhonganquankaiguandeanquankekaoxing,dujueshigudefasheng。
齒輪、齒條的磨損更換
工地上的施工,作業環境條件惡劣,水泥、砂漿、塵(chen)土(tu)不(bu)可(ke)能(neng)消(xiao)除(chu)幹(gan)淨(jing),齒(chi)輪(lun)與(yu)齒(chi)條(tiao)的(de)相(xiang)互(hu)研(yan)磨(mo),齒(chi)都(dou)磨(mo)尖(jian)了(le)仍(reng)然(ran)還(hai)在(zai)使(shi)用(yong),應(ying)當(dang)引(yin)起(qi)重(zhong)視(shi)。眾(zhong)所(suo)周(zhou)知(zhi),齒(chi)形(xing)應(ying)如(ru)同(tong)一(yi)個(ge)懸(xuan)臂(bi)梁(liang),當(dang)磨(mo)損(sun)到(dao)一(yi)定(ding)尺(chi)寸(cun)時(shi),必(bi)須(xu)更(geng)換(huan)齒(chi)輪(lun)(或齒條)。磨損到什麼程度就要停止使用更換新的呢?可以采用25-50mm公法線千分尺進行測量,當齒輪的公法線長度由37.1mm磨損到小於35.1mm尺寸時(2個齒)就必須要更換新齒輪。當齒條磨損後,由齒厚卡尺測量,弦高為8mm時齒厚從12.56mm磨損到小於10.6mm時,齒條一定要更換了,然而工地上很多“老掉牙”的齒輪、齒條的升降機仍然在超期服役使用,為了安全起見,必須更換新配件。
暫載率的定義
工地上的升降機頻繁作業,利用率高,但不得不考慮電機的間斷工作製問題,也就是常說的暫載率的問題(有時叫負載持續率)它的定義是FC=工作周期時間/負載時間×100%,其中工作周期時間為負載時間和停機時間。有的工地上升降機是租賃公司租來的,總想充分利用,而電機的的暫載率(FC=40%或25%)jiuwanquanbugu,dianjizenmebufarene?youdeshenzhiyumaochujiaohuweihaizaishiyong,zheshihenbuzhengchangdecaozuoshiyong。ruguochuandongxitongrunhuabulianghuoyunxingzuliguoda,chaozaishiyong,huozuopinfandeqidong,najiugengshixiaomaladachele。yincigongdishangdemeigesijidoubixumingbaizanzailvdegainian,ankexueguilvbanshi,zhezhongdianjibenshenjiushianjianduanzuoyeshejide。
緩衝器安全防護門
施(shi)工(gong)升(sheng)降(jiang)機(ji)上(shang)的(de)緩(huan)衝(chong)器(qi)的(de)施(shi)工(gong)升(sheng)降(jiang)機(ji)安(an)全(quan)的(de)最(zui)後(hou)一(yi)道(dao)防(fang)線(xian),第(di)一(yi),它(ta)必(bi)須(xu)設(she)置(zhi),第(di)二(er),它(ta)必(bi)須(xu)有(you)一(yi)定(ding)的(de)強(qiang)度(du),能(neng)承(cheng)受(shou)升(sheng)降(jiang)機(ji)額(e)定(ding)載(zai)荷(he)的(de)衝(chong)擊(ji),且(qie)起(qi)到(dao)緩(huan)衝(chong)的(de)作(zuo)用(yong)。很(hen)多(duo)工(gong)地(di),有(you)的(de)雖(sui)有(you)設(she)置(zhi),但(dan)不(bu)足(zu)以(yi)起(qi)到(dao)緩(huan)衝(chong)的(de)作(zuo)用(yong),有(you)地(di)工(gong)地(di)上(shang)就(jiu)完(wan)全(quan)沒(mei)有(you)緩(huan)衝(chong)器(qi),這(zhe)是(shi)極(ji)端(duan)錯(cuo)誤(wu)的(de),希(xi)望(wang)使(shi)用(yong)單(dan)位(wei)注(zhu)意(yi)進(jin)行(xing)檢(jian)查(zha),不(bu)要(yao)輕(qing)視(shi)這(zhe)最(zui)後(hou)一(yi)道(dao)防(fang)線(xian)。
施shi工gong升sheng降jiang機ji各ge停ting靠kao層ceng應ying設she置zhi停ting靠kao安an全quan防fang護hu門men。很hen明ming顯xian如ru果guo不bu按an要yao求qiu設she置zhi,在zai高gao處chu等deng候hou的de施shi工gong人ren員yuan很hen容rong易yi發fa生sheng意yi外wai墜zhui落luo事shi故gu。在zai設she置zhi停ting靠kao安an全quan防fang護hu門men時shi,應ying保bao證zheng安an全quan防fang護hu門men的de高gao度du不bu小xiao於yu1.8m,且qie層ceng門men應ying有you聯lian鎖suo裝zhuang置zhi,在zai吊diao籠long未wei到dao停ting層ceng位wei置zhi,防fang護hu門men無wu法fa打da開kai,保bao證zheng作zuo業ye人ren員yuan安an全quan。工gong地di上shang普pu遍bian存cun在zai著zhe等deng候hou施shi工gong電dian梯ti的de人ren員yuan隨sui時shi可ke以yi打da開kai安an全quan防fang護hu門men,這zhe是shi十shi分fen危wei險xian的de,應ying引yin起qi重zhong視shi。
基礎圍欄鋼絲繩
根據GB10055之規定“基ji礎chu圍wei欄lan應ying裝zhuang有you機ji械xie聯lian鎖suo或huo電dian氣qi聯lian鎖suo,機ji構gou聯lian鎖suo應ying使shi吊diao籠long隻zhi能neng位wei於yu底di部bu所suo規gui定ding的de位wei置zhi時shi,基ji礎chu圍wei欄lan門men才cai能neng開kai啟qi,電dian氣qi聯lian鎖suo應ying使shi防fang護hu圍wei欄lan開kai啟qi後hou吊diao籠long停ting車che且qie不bu能neng起qi動dong”。有(you)相(xiang)當(dang)多(duo)施(shi)工(gong)升(sheng)降(jiang)機(ji),在(zai)吊(diao)籠(long)接(jie)近(jin)圍(wei)欄(lan)門(men)時(shi),吊(diao)籠(long)底(di)部(bu)壓(ya)住(zhu)一(yi)根(gen)橫(heng)梁(liang)向(xiang)下(xia)運(yun)行(xing),通(tong)過(guo)換(huan)向(xiang)滑(hua)輪(lun)鋼(gang)絲(si)繩(sheng)帶(dai)動(dong)圍(wei)欄(lan)門(men)向(xiang)上(shang)開(kai)啟(qi),這(zhe)是(shi)不(bu)允(yun)許(xu)的(de),很(hen)容(rong)易(yi)給(gei)圍(wei)欄(lan)外(wai)附(fu)近(jin)的(de)人(ren)造(zao)成(cheng)傷(shang)害(hai)。
各部位的鋼絲繩繩頭應采用可靠連接方式,如澆注編織、鍛造並采用楔形堅固件,如采用U型繩卡不得少於3個,繩卡數量和繩卡間距與鋼絲繩直徑有關,與繩徑匹配的繩卡數鋼絲繩直徑-36最少繩卡數目3456。
繩卡的間距不小於鋼絲繩直徑的6倍,繩頭距最後一個繩卡的長度不小於140mm,並須用細鋼絲捆紮,繩卡的滑輪放在鋼絲繩工作時受力一側,U型xing螺luo栓shuan扣kou在zai鋼gang絲si繩sheng的de尾wei端duan,不bu得de正zheng反fan交jiao錯cuo設she置zhi繩sheng卡ka,鋼gang絲si繩sheng受shou力li前qian固gu定ding繩sheng卡ka,受shou力li後hou要yao再zai緊jin固gu。但dan很hen多duo工gong地di由you於yu安an全quan意yi識shi淡dan薄bo,采cai用yong繩sheng卡ka固gu定ding時shi,繩sheng卡ka數shu量liang、卡距、繩間設置、尾端長度等隨心所欲,不按標準,致使本來隻有80%-85%固接強度的接頭打折扣,留下安全隱患。
吊籠頂部控製盒
GB10055之規定“吊籠頂部應設有檢修或拆裝時使用的控製盒,並具有在多種速度的情況下隻允許以不高於0.65m/sdesuduyunxing。zaishiyongdiaolongdingbukongzhiheshi,qitacaozuozhuangzhijunqibudaozuoyong。cishidiaolongdeanquanzhuangzhirengqibaohuzuoyong。diaolongdingbukongzhiyingcaiyonghengdingyalianniuhuoshuangwentaikaiguanjinxingcaozuo,diaolongdingbuyinganzhuangfeizixingfuweijitingkaiguan,renheshihoujunkeqieduandianlu,tingzhidiaolongdedongzuo”。這一條主要針對SC型施工升降機,很少企業的產品能同時滿足該條的五項規定:包括一些有名的設計單位設計的產品。不滿足這五項規定,有什麼壞處呢?有可能由於安裝、維(wei)護(hu)人(ren)員(yuan)的(de)誤(wu)操(cao)作(zuo),而(er)造(zao)成(cheng)安(an)全(quan)事(shi)故(gu)。希(xi)望(wang)有(you)關(guan)使(shi)用(yong)單(dan)位(wei)對(dui)施(shi)工(gong)升(sheng)降(jiang)機(ji)進(jin)行(xing)對(dui)照(zhao)檢(jian)查(zha),尤(you)其(qi)是(shi)老(lao)產(chan)品(pin),如(ru)不(bu)符(fu)合(he)上(shang)述(shu)規(gui)定(ding)的(de)應(ying)積(ji)極(ji)采(cai)取(qu)措(cuo)施(shi)進(jin)行(xing)改(gai)造(zao)。
錯斷相保護
過壓、欠壓、錯斷相保護裝置是在當出現電壓降、過電壓、dianqixianluchuxiancuoxiangheduanxiangguzhangshi,baohuzhuangzhidongzuo,shigongshengjiangjitingzhiyunxing。youxiegongdishangshigongshengjiangjiweixiurenyuan,bujishipaichuyinqiguoqianyacuoduanxiangbaohuzhuangzhidongzuodeguzhang,ershibabaohuzhuangzhiquxiaohuoduanjie,shiqibuqizuoyong,geishebeiliuxiashiguyinhuan,youyixiezaoqichanpingenbenmeiyougaibaohuzhuangzhi,jianyiyingyuyipeibei。shigongshengjiangjiyingzaiguoqianya、錯斷相保護裝置可靠有效的情況下方可載人運物。
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