液壓係統常見故障
壓力損失
youyuyetijuyounianxing,zaiguanluzhonghuodongshiyoubukefangzhidicunzaizhemocali,suoyiyetizaihuodongguochengzhongbiranyaosunhaoyijubunengliang。zhejubunengliangsunhaozhuyaobiaoxianweiyalisunshi。
yalisunshiyouyanchengsunshihebufensunshiliangzhong。yanchengsunshishidangyetizaizhijingbubiandezhiguanzhongliuguoyiduanjiangeshi,yinmocaerchanshengdeyalisunshi。bufensunshishiyouyuguanlujiemianwaixinghuranbianhua、yeliufangxianggaidonghuoqitafangshideyeliuzulierreqideyalisunshi。zongdeyalisunshidengyuyanchengsunshihebufensunshizhihe。youyuyalisunshidebirancunzai,suoyibengdeedingyaliyaolvedayuxitonggongzuoshisuoxudezuidagongzuoyali,putongkejiangxitonggongzuosuoxudezuidagongzuoyalichengyiyige1.3~1.5的係數來預算。
流量損失
zaiyeyaxitongzhong,gebeiyayuanjiandouyouxiangduiyundongdewaibiao,ruyeyagangneiwaibiaohehuosaibiaomianmian,youyuyaoyouxiangduiyundong,suoyitamenzhijiandouyouyidingdejianxi。jiarujianxideyibianweigaoyayou,lingyibianweidiyayou,zegaoyayoujiuhuijingjianxiliuxiangdiyaqucongerxingchengzoulou。tongshi,youyuyeyayuanjianmifengbuwanshan,yijubuyouyeyehuixiangwaibuzoulou。zhezhongzoulouxingchengdeshijianliuliangyousuojianshao,zhejiushiwomensuoshuodeliuliangsunshi。
liuliangsunshiyingxiangyundongsudu,erzoulouyounanyijueduifangzhi,suoyizaiyeyaxitongzhongbengdeedingliuliangyaolvedayuxitonggongzuoshisuoxudezuidaliuliang。tongchangyenenggouyongxitonggongzuosuoxudezuidaliuliangchengyiyige1.1~1.3的係數來預算。
液壓衝擊
緣由:執zhi行xing元yuan件jian換huan向xiang及ji閥fa門men關guan閉bi使shi活huo動dong的de液ye體ti因yin慣guan性xing和he某mou些xie液ye壓ya元yuan件jian反fan響xiang動dong作zuo不bu夠gou靈ling活huo而er產chan生sheng瞬shun時shi壓ya力li峰feng值zhi,稱cheng液ye壓ya衝chong擊ji。其qi峰feng值zhi可ke超chao越yue工gong作zuo壓ya力li的de幾ji倍bei。
危害:惹起振動,產生噪聲;使繼電器、次第閥等壓力元件產生錯誤動作,以至形成某些元件、密封安裝和管路損壞。
措施:找zhao出chu衝chong擊ji緣yuan由you防fang止zhi液ye流liu速su度du的de急ji劇ju變bian化hua。延yan緩huan速su度du變bian化hua的de時shi間jian,預yu算suan出chu壓ya力li峰feng值zhi,采cai用yong相xiang應ying措cuo施shi。如ru將jiang活huo動dong換huan向xiang閥fa和he電dian磁ci換huan向xiang閥fa聯lian用yong,可ke有you效xiao地di避bi免mian液ye壓ya衝chong擊ji。
空穴現象
現象:jiaruyeyaxitongzhongshenrukongqi,yetizhongdeqipaosuizheyeliuyundongdaoyalijiaogaodequyushi,qipaozaijiaogaoyalizuoyongxiajiangjisujuelie,congerreqibufenyeyachongji,xingchengzaoshenghezhendong。lingwai,youyuqipaohuihuaileyeliudelianxuxing,jiangdileyouguandetongyoucaineng,xingchengliuliangheyalidedongyao,shiyeyayuanjianjieshouchongjizaihe,yingxiangqiyunyongshouming。
緣由:液(ye)壓(ya)油(you)中(zhong)總(zong)含(han)有(you)一(yi)定(ding)量(liang)的(de)空(kong)氣(qi),通(tong)常(chang)可(ke)溶(rong)解(jie)於(yu)油(you)中(zhong),也(ye)能(neng)夠(gou)氣(qi)泡(pao)的(de)方(fang)式(shi)混(hun)合(he)於(yu)油(you)中(zhong)。當(dang)壓(ya)力(li)低(di)於(yu)空(kong)氣(qi)別(bie)離(li)壓(ya)力(li)時(shi),溶(rong)解(jie)於(yu)油(you)中(zhong)的(de)空(kong)氣(qi)別(bie)離(li)出(chu)來(lai),構(gou)成(cheng)氣(qi)泡(pao);當dang壓ya力li降jiang至zhi油you液ye的de飽bao和he蒸zheng氣qi壓ya力li以yi下xia時shi,油you液ye會hui沸fei騰teng而er產chan生sheng大da量liang氣qi泡pao。這zhe些xie氣qi泡pao混hun雜za於yu油you液ye中zhong構gou成cheng不bu連lian續xu狀zhuang態tai,這zhe種zhong現xian象xiang稱cheng為wei空kong穴xue現xian象xiang。
部位:吸油口及吸油管中低於大氣壓處,易產生氣穴;油液流經節流口等狹小縫隙處時,由於速度的增加,使壓力降落,也會產生氣穴。
危害:氣泡隨油液運動到高壓區,在高壓作用下疾速決裂,形成體積忽然減小、四周高壓油高速流過來補充,惹起部分霎時衝擊,壓力和溫度急劇升高並產生激烈的噪聲和振動。
措施:要正確設計液壓泵的構造參數和泵的吸油管路,盡量防止油道狹窄和急彎,避免產生低壓區;合理選用機件資料,增加機械強度、進步外表質量、進步抗腐蝕才能。
氣蝕現象
緣由:空穴隨同著氣蝕發作,空穴中產生的氣泡中的氧也會腐蝕金屬元件的外表,我們把這種因發作空穴現象而形成的腐蝕叫氣蝕。
部位:氣蝕現象可能發作在油泵、管路以及其他具有節流安裝的中央,特別是油泵安裝,這種現象最為常見。氣蝕現象是液壓係統產生各種毛病的緣由之一,特別在高速、高壓的液壓設備中更應留意。
危害和措施與空穴現象的相同。
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