電焊條寄存處理
焊(han)條(tiao)由(you)焊(han)條(tiao)芯(xin)和(he)藥(yao)皮(pi)構(gou)成(cheng),焊(han)條(tiao)焊(han)芯(xin)的(de)作(zuo)用(yong)之(zhi)一(yi)是(shi)作(zuo)為(wei)電(dian)極(ji)導(dao)電(dian),一(yi)起(qi)它(ta)也(ye)是(shi)構(gou)成(cheng)焊(han)縫(feng)金(jin)屬(shu)的(de)首(shou)要(yao)材(cai)料(liao),因(yin)此(ci)焊(han)條(tiao)芯(xin)的(de)質(zhi)量(liang)直(zhi)接(jie)影(ying)響(xiang)焊(han)縫(feng)的(de)功(gong)能(neng),其(qi)材(cai)料(liao)都(dou)是(shi)特(te)地(di)製(zhi)作(zuo)的(de)優(you)質(zhi)鋼(gang)燒(shao)焊(han)碳(tan)素(su)鋼(gang)的(de)焊(han)條(tiao)芯(xin)一(yi)般(ban)為(wei)0.08%C的低碳鋼,運用最遍及的有H08和H08A其含碳量及硫、磷有害雜質都有極嚴酷的約束常用的焊條直徑(即焊條芯的直徑)為2.5~6毫米,長度在350~450mm.盡jin管guan電dian焊han條tiao在zai一yi般ban情qing況kuang下xia具ju有you抗kang外wai界jie損sun壞huai才cai能neng,但dan不bu能neng忽hu視shi因yin為wei保bao管guan不bu好hao很hen簡jian單dan遭zao受shou損sun壞huai。焊han條tiao是shi一yi種zhong陶tao質zhi產chan品pin,他ta不bu能neng象xiang鋼gang芯xin那na樣yang耐nai衝chong擊ji,所suo以yi裝zhuang貨huo和he卸xie貨huo時shi不bu能neng摔shuai他ta。用yong紙zhi盒he包bao裝zhuang的de焊han條tiao不bu能neng用yong不bu能neng用yong掛gua鉤gou轉zhuan移yi。某mou些xie型xing號hao焊han條tiao如ru特te殊shu烘hong幹gan要yao求qiu的de堿jian性xing焊han條tiao塗tu料liao比bi正zheng常chang焊han條tiao更geng要yao當dang心xin輕qing放fang。在zai一yi般ban情qing況kuang下xia電dian焊han條tiao由you塑su料liao袋dai和he紙zhi盒he包bao裝zhuang,為wei了le避bi免mian吸xi潮chao,在zai焊han條tiao運yun用yong前qian,不bu能neng隨sui意yi拆chai開kai,盡jin量liang作zuo到dao現xian用yong現xian拆chai,有you可ke能neng的de話hua,焊han完wan後hou剩sheng餘yu的de焊han條tiao再zai密mi封feng起qi來lai。酸suan性xing焊han條tiao對dui水shui分fen不bu敏min感gan,而er有you機ji物wu金jin紅hong石shi型xing焊han條tiao能neng容rong許xu有you更geng高gao的de含han水shui量liang。所suo以yi要yao根gen據ju受shou潮chao的de詳xiang細xi情qing況kuang,在zai70-150°烘幹一小時,存儲時刻短且包裝良好,一般運用前可不烘幹。堿性低氫型焊條在運用前有必要烘幹,以降低焊條的含氫量,避免氣孔、裂紋等缺點發生,一般烘幹溫度為350°C、一小時。不可將焊條在高溫爐中忽然放入或忽然冷卻,以免藥皮幹裂。對含氫量有特殊要求的,烘幹溫度應提高到400-500°C,一至兩個小時。經烘幹的堿性焊條最好放入另一個溫度操控在50-100°C低溫烘幹箱中寄存,並隨用隨取。烘幹焊條時,每層焊條不能堆放太厚(一般1-3層)以免焊條烘幹時受熱不均和潮氣不易掃除。露天操作時,隔夜有必要將焊條妥善保管、不允許露天寄存,應該在低溫箱中恒溫寄存,不然次日運用前有必要重新烘幹。
所謂“過期”並不是指寄存時刻超過某一時刻邊界,而是指質量發生了程度不同的改變(蛻變)。各種類型的電焊條寄存時刻較長,有時在焊條表麵發現有白色結晶(發毛)這(zhe)一(yi)般(ban)是(shi)由(you)水(shui)玻(bo)璃(li)引(yin)起(qi)的(de),這(zhe)些(xie)結(jie)晶(jing)不(bu)是(shi)有(you)害(hai)的(de),它(ta)意(yi)味(wei)著(zhe)焊(han)條(tiao)寄(ji)存(cun)時(shi)刻(ke)很(hen)長(chang)而(er)受(shou)潮(chao)的(de)體(ti)現(xian)。對(dui)寄(ji)存(cun)多(duo)年(nian)的(de)焊(han)條(tiao)應(ying)進(jin)行(xing)工(gong)藝(yi)性(xing)實(shi)驗(yan),焊(han)條(tiao)按(an)規(gui)則(ze)溫(wen)度(du)進(jin)行(xing)烘(hong)幹(gan)。燒(shao)焊(han)時(shi)沒(mei)有(you)發(fa)現(xian)焊(han)條(tiao)工(gong)藝(yi)功(gong)能(neng)有(you)反(fan)常(chang)改(gai)變(bian),如(ru)藥(yao)皮(pi)有(you)成(cheng)塊(kuai)掉(diao)落(luo)現(xian)象(xiang),以(yi)及(ji)氣(qi)孔(kong)、裂(lie)紋(wen)等(deng)缺(que)點(dian),則(ze)焊(han)條(tiao)機(ji)械(xie)功(gong)能(neng)一(yi)般(ban)是(shi)可(ke)以(yi)確(que)保(bao)的(de)。焊(han)條(tiao)因(yin)為(wei)受(shou)潮(chao)焊(han)芯(xin)有(you)輕(qing)微(wei)鏽(xiu)跡(ji),基(ji)本(ben)上(shang)不(bu)會(hui)影(ying)響(xiang)功(gong)能(neng),但(dan)假(jia)如(ru)要(yao)求(qiu)焊(han)接(jie)質(zhi)量(liang)高(gao),就(jiu)不(bu)宜(yi)運(yun)用(yong)。焊(han)條(tiao)受(shou)潮(chao)鏽(xiu)跡(ji)嚴(yan)峻(jun),可(ke)酌(zhuo)情(qing)降(jiang)級(ji)運(yun)用(yong)或(huo)用(yong)於(yu)一(yi)般(ban)構(gou)件(jian)焊(han)接(jie)。最(zui)好(hao)按(an)國(guo)家(jia)規(gui)範(fan)實(shi)驗(yan)其(qi)力(li)學(xue)功(gong)能(neng),然(ran)後(hou)決(jue)定(ding)其(qi)運(yun)用(yong)範(fan)圍(wei)。假(jia)如(ru)焊(han)接(jie)塗(tu)料(liao)中(zhong)含(han)有(you)很(hen)多(duo)鐵(tie)粉(fen),在(zai)相(xiang)對(dui)濕(shi)度(du)很(hen)高(gao)而(er)寄(ji)存(cun)時(shi)刻(ke)較(jiao)長(chang),焊(han)條(tiao)受(shou)潮(chao)嚴(yan)峻(jun),甚(shen)至(zhi)塗(tu)料(liao)中(zhong)有(you)鏽(xiu)蝕(shi)現(xian)象(xiang),這(zhe)樣(yang)的(de)焊(han)條(tiao)雖(sui)經(jing)烘(hong)幹(gan),焊(han)接(jie)時(shi)仍(reng)發(fa)生(sheng)氣(qi)孔(kong)或(huo)分(fen)散(san)氫(qing)含(han)量(liang)很(hen)高(gao),因(yin)而(er)也(ye)要(yao)作(zuo)廢(fei)。所(suo)要(yao)求(qiu)進(jin)行(xing)改(gai)善(shan)包(bao)裝(zhuang)避(bi)免(mian)焊(han)條(tiao)吸(xi)潮(chao),在(zai)存(cun)儲(chu)中(zhong)有(you)必(bi)要(yao)妥(tuo)善(shan)保(bao)管(guan)。各(ge)類(lei)焊(han)條(tiao)嚴(yan)峻(jun)蛻(tui)變(bian),藥(yao)皮(pi)已(yi)有(you)嚴(yan)峻(jun)掉(diao)落(luo)現(xian)象(xiang),此(ci)批(pi)焊(han)條(tiao)應(ying)作(zuo)廢(fei)。
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