操作員處於監控機器健康狀況的最佳位置。“隨著時間的推移,他會注意到那台機器的微小變化,”Stemperzhichu。caozuoyuankeyijilumeitiandebianhua,liruzuotianzaicaozuoguochengzhongshifouyoudongxisunhuai。yexunidelvdaihuoluntaiyouxindeqiekou。yexuyouyigeyoudianzhengzaishoujihuichenhewugou。tongguozhidingjianzhachengxu,caozuoyuandeguanchatigonglezhongyaodedongchali。
下麵我們來看看一些關鍵的檢查點。
日常服務檢查
日常服務檢查在很大程度上取決於所使用的機器類型。操作員需要熟悉他們使用的特定機器並製定程序。
例(li)如(ru),操(cao)作(zuo)員(yuan)需(xu)要(yao)對(dui)發(fa)動(dong)機(ji)艙(cang)周(zhou)圍(wei)的(de)氣(qi)流(liu)有(you)一(yi)個(ge)基(ji)本(ben)的(de)了(le)解(jie),並(bing)注(zhu)意(yi)空(kong)氣(qi)的(de)流(liu)動(dong)方(fang)向(xiang)。這(zhe)是(shi)必(bi)要(yao)的(de),以(yi)確(que)保(bao)碎(sui)片(pian)不(bu)會(hui)阻(zu)礙(ai)後(hou)甲(jia)板(ban)或(huo)通(tong)風(feng)口(kou)周(zhou)圍(wei)的(de)氣(qi)流(liu)。
niyaobaochisanreqidelengque,renhezudangqiliudecailiao,kendinghuishijiqiyunxingdehenre。niyaozhuyiguanchazainidecaozuoriqijiankenengshoujidecailiaohuosuipian,tashifoudusailesanreqi。youyixiejiqiyoukangwang,niyaojianzhayixia。zhexieshiqinglilengqueqigengrongyiyixie。
密切關注液體水平。Stemper說:"你需要關注液位,如液壓係統或冷卻劑液位。確保你了解正在使用的特定機器上的所有液位檢查的位置。"
此外,您需要檢查過濾器。“ruguoninzijijinxingweihu,woshizhongtuijiandetishihejiqiaozhiyishibiaojininzaiguolvqishangshijizhixingzuihouyiciguolvqigenghuanderiqishijianheshijian,yibianninlejiezhexieguolvqideshiyongshouming,zhebujinjinshijiandandigenzongshijianhenzhongyao。jiasheninyouyixieangzangderanliaobeiyunlaibingqiekenengjinrulejitaibutongdejiqi。zhishaonizhidaoshangcigenghuanguolvqideshijian。takeyibangzhuninquedingwentidegenbenyuanyin。ninyebuhuimangmugenghuanbuxuyaogenghuanderanyoulvqingqi。”Polzer說道。
空kong氣qi和he流liu體ti過guo濾lv器qi不bu是shi唯wei一yi的de問wen題ti。實shi際ji上shang被bei忽hu視shi的de最zui常chang見jian區qu域yu之zhi一yi是shi駕jia駛shi室shi過guo濾lv器qi,發fa動dong機ji濾lv清qing器qi始shi終zhong是shi客ke戶hu首shou先xian想xiang到dao的de事shi情qing,通tong常chang會hui經jing常chang提ti到dao這zhe些xie問wen題ti。如ru果guo天tian氣qi炎yan熱re,而er您nin的de空kong調tiao運yun行xing不bu正zheng常chang,請qing檢jian查zha以yi確que保bao駕jia駛shi室shi過guo濾lv器qi沒mei有you裝zhuang滿man碎sui屑xie。雖sui然ran你ni可ke以yi吹chui掉diao過guo濾lv器qi,但dan它ta確que實shi不bu能neng代dai替ti用yong幹gan淨jing的de過guo濾lv器qi更geng換huan過guo濾lv器qi。
由於有保護性的防護裝置,皮帶往往是看不見的。Polzer說:"定期掃視[防護罩周圍]以(yi)確(que)保(bao)皮(pi)帶(dai)周(zhou)圍(wei)沒(mei)有(you)碎(sui)片(pian),確(que)保(bao)你(ni)沒(mei)有(you)任(ren)何(he)防(fang)護(hu)罩(zhao)接(jie)觸(chu)到(dao)皮(pi)帶(dai)而(er)導(dao)致(zhi)過(guo)早(zao)磨(mo)損(sun),這(zhe)一(yi)點(dian)很(hen)重(zhong)要(yao)。然(ran)後(hou)還(hai)要(yao)檢(jian)查(zha)皮(pi)帶(dai)本(ben)身(shen)。檢(jian)查(zha)是(shi)否(fou)有(you)裂(lie)縫(feng),這(zhe)表(biao)明(ming)你(ni)需(xu)要(yao)更(geng)換(huan)皮(pi)帶(dai)。在(zai)你(ni)的(de)卡(ka)車(che)上(shang)配(pei)備(bei)一(yi)條(tiao)備(bei)用(yong)皮(pi)帶(dai)是(shi)很(hen)便(bian)宜(yi)的(de)保(bao)險(xian)。"
檢查軌道和輪胎
橡膠輪胎和軌道很容易在工作中被損壞。對於CTL來說,尋找裂縫、損壞和碎片很重要。Polzer說:"也ye許xu你ni碰peng到dao了le一yi些xie尖jian銳rui的de東dong西xi,這zhe些xie東dong西xi刺ci穿chuan了le胎tai麵mian。除chu了le橡xiang膠jiao輪lun胎tai和he軌gui道dao之zhi外wai,我wo們men還hai想xiang看kan看kan滾gun筒tong和he惰duo輪lun。除chu非fei它ta有you明ming顯xian的de漏lou油you,很hen容rong易yi被bei發fa現xian,否fou則ze有you時shi會hui非fei常chang、非常熱。因此,我們建議客戶在機器運行後不要實際觸摸這些部件,因為它可能會燒傷你。它們是非常熱的。"
輪胎提出了他們自己獨特的挑戰。Polzer解釋說:"輪(lun)胎(tai)壓(ya)力(li)對(dui)你(ni)的(de)機(ji)器(qi)極(ji)其(qi)重(zhong)要(yao),充(chong)氣(qi)不(bu)足(zu)的(de)輪(lun)胎(tai)會(hui)產(chan)生(sheng)過(guo)多(duo)的(de)熱(re)量(liang),導(dao)致(zhi)壽(shou)命(ming)縮(suo)短(duan)。它(ta)可(ke)以(yi)過(guo)早(zao)地(di)磨(mo)損(sun)輪(lun)胎(tai)胎(tai)麵(mian)。在(zai)你(ni)開(kai)始(shi)工(gong)作(zuo)的(de)每(mei)一(yi)天(tian),監(jian)測(ce)這(zhe)一(yi)點(dian)是(shi)極(ji)其(qi)重(zhong)要(yao)的(de)。你(ni)可(ke)以(yi)通(tong)過(guo)使(shi)用(yong)氣(qi)壓(ya)表(biao)來(lai)做(zuo)到(dao)這(zhe)一(yi)點(dian),或(huo)者(zhe)你(ni)可(ke)以(yi)對(dui)它(ta)們(men)進(jin)行(xing)目(mu)測(ce),如(ru)果(guo)你(ni)知(zhi)道(dao)它(ta)們(men)在(zai)你(ni)剛(gang)開(kai)始(shi)工(gong)作(zuo)時(shi)已(yi)經(jing)被(bei)正(zheng)確(que)地(di)設(she)置(zhi)為(wei)工(gong)作(zuo)地(di)點(dian)。"
保持潤滑點
維護潤滑脂點
潤滑脂提供必要的保護,以防止運動部件之間的過度磨損和故障。潤滑時間取決於潤滑脂能否到達適當的位置和適當的數量。
renhecaozuozheyinggaizuodediyijianshishidakaicaozuoshouce,shuxirunhuadianhezhexierunhuadiandepinlv。youxiezhuyoudianshimeitiandouyaojinxingde,youxiezhuyoudianzebunamepinfan。runhuazhideshuliangyehenzhongyao。zhebushijiandandijiangzhuyouqianglianjiedaonagedian。tashishidangshuliangdezhuyoubeng。bingfeisuoyoudezhuyoudiandouyaoqiunichoudaoyoudongxicongnagezhuyoudianchulai。zhebingbuzongshiheshideshiqing。
檢查文檔以確保不會遺漏關鍵接頭。“機器上經常有圖表,絕對在操作員手冊中,上麵有潤滑點以及這些潤滑點的用量。”Stemper指出。
確que保bao不bu要yao錯cuo過guo不bu太tai明ming顯xian的de注zhu油you點dian如ru果guo沒mei有you遠yuan處chu的de潤run滑hua脂zhi區qu,操cao作zuo員yuan有you時shi會hui繞rao過guo機ji器qi上shang可ke能neng較jiao高gao的de某mou些xie點dian。在zai經jing常chang在zai地di下xia潮chao濕shi或huo水shui下xia條tiao件jian下xia操cao作zuo的de鬥dou柄bing銷xiao等deng接jie頭tou中zhong,潤run滑hua脂zhi有you助zhu於yu清qing除chu汙wu染ran物wu,並bing為wei旋xuan轉zhuan部bu件jian提ti供gong新xin的de流liu體ti膜mo。確que保bao你ni在zai這zhe些xie地di方fang塗tu抹mo油you脂zhi,會hui使shi機ji器qi更geng有you效xiao率lv"。給gei這zhe些xie區qu域yu塗tu抹mo潤run滑hua脂zhi也ye提ti供gong了le一yi個ge很hen好hao的de機ji會hui,可ke以yi檢jian查zha這zhe些xie高gao度du脆cui弱ruo的de區qu域yu是shi否fou有you損sun壞huai,如ru隆long起qi的de軟ruan管guan,以yi及ji有you凹ao痕hen或huo缺que口kou的de油you缸gang。
識別泄漏
jiuqixingzhieryan,jianzhujixietongchangzaiangzangdehuanjingzhonggongzuo,zheshideshibiexielougengjutiaozhanxing。zaijiqitingfangdezaochen,tongchangzhonglihuichengweiwomendepengyou,ruguoninyouxielou,womenjiangkaishiyanzheguntonghemifengjiankandaoxielou,Polzer指(zhi)出(chu),但(dan)我(wo)們(men)真(zhen)正(zheng)嚐(chang)試(shi)監(jian)控(kong)和(he)關(guan)注(zhu)的(de)主(zhu)要(yao)事(shi)情(qing)之(zhi)一(yi)是(shi)尋(xun)找(zhao)某(mou)些(xie)區(qu)域(yu)的(de)汙(wu)垢(gou)堆(dui)積(ji)。每(mei)當(dang)我(wo)們(men)有(you)一(yi)個(ge)泄(xie)漏(lou)的(de)配(pei)件(jian)時(shi),我(wo)們(men)就(jiu)會(hui)開(kai)始(shi)得(de)到(dao)油(you)渣(zha),而(er)油(you)渣(zha)會(hui)吸(xi)引(yin)汙(wu)垢(gou),尤(you)其(qi)是(shi)在(zai)多(duo)塵(chen)的(de)環(huan)境(jing)中(zhong)。
huichenhewugoujijudequyushiqianzaixieloudexiansuo。shaoweizhakanyeyagangganheyagaimifengjian,kankannalishifoujijulehuichenhesuixie,zhezhongzhishikeyiweininjieshengdaliangshijianhejinqian,yinweiwomenhaimeiyoudaoshibaidedibu。womenkeyilianxijingxiaoshang,shuoyouxielouxuyaojiejue。yexuzhezhishiyigesongsandepeijian,xuyaoningjin。
xuduojiaoxindejiqidouzaiyouzhongjiaruleziwaixianhuoxingranliao。bianyideziwaixianshoudiantongkeyishiyoufaguang,jishizaifeichangnanyijiejindequyuyerongyifaxianxielou。ruguoninbuzhidaojiqishifouhanyouziwaixianhuoxingranliao,zekeyijiangqitianjiadaoyouzhong,taxiangduibianyi。
fuzhuyeyashilingyigexuyaocaozuoyuanqinfendelingyu。ruguoninzhengzaicaozuofuzhuyeyazhuangzhi,zheshiyigejueduixuyaozhuyidedifang,ruguoninyaogenghuanfujian,zuihaosuishenxiedaiyikuaimobu。bataliuzaijiqili。quebaotashiyikuaiganjingdemobu,zuizaogaodeshiqingshiyongzangmobuqingjiedongxi。zailianjienaxieyeyalianzhouqizhiqian,ninyaoquebaozhexielingjianshiganjingde。ninbuxiangzaimeiyouqingjiedeqingkuangxiajiangqituiruyeyaruanguanlianjiehuojiqilianjieshang,congerzaiqishangyinrurenhewugou。yinci,qingquebaozhexieduankoushiganjingde。
您nin可ke以yi采cai取qu一yi些xie步bu驟zhou來lai保bao持chi附fu件jian連lian接jie清qing潔jie。當dang您nin斷duan開kai附fu件jian上shang的de液ye壓ya軟ruan管guan時shi,請qing毫hao不bu猶you豫yu地di將jiang兩liang半ban連lian接jie在zai一yi起qi,這zhe創chuang建jian了le一yi個ge電dian路lu,可ke以yi保bao護hu整zheng個ge附fu件jian。它ta使shi配pei件jian遠yuan離li汙wu垢gou,因yin此ci您nin需xu要yao清qing理li的de汙wu垢gou更geng少shao。它ta還hai可ke以yi使shi兩liang條tiao線xian的de壓ya力li平ping衡heng。
監控切削刃
齒(chi)和(he)刀(dao)刃(ren)為(wei)機(ji)器(qi)提(ti)供(gong)了(le)高(gao)效(xiao)完(wan)成(cheng)任(ren)務(wu)的(de)能(neng)力(li)。使(shi)用(yong)磨(mo)損(sun)的(de)齒(chi)和(he)刀(dao)刃(ren)將(jiang)導(dao)致(zhi)燃(ran)油(you)效(xiao)率(lv)下(xia)降(jiang)。如(ru)果(guo)機(ji)器(qi)工(gong)作(zuo)效(xiao)率(lv)低(di)下(xia),也(ye)可(ke)能(neng)有(you)更(geng)多(duo)的(de)熱(re)量(liang)積(ji)聚(ju)。
觀(guan)察(cha)齒(chi)輪(lun)磨(mo)損(sun)情(qing)況(kuang)很(hen)重(zhong)要(yao),有(you)些(xie)齒(chi)輪(lun)設(she)計(ji)用(yong)於(yu)較(jiao)硬(ying)的(de)材(cai)料(liao),有(you)些(xie)齒(chi)輪(lun)設(she)計(ji)用(yong)於(yu)較(jiao)軟(ruan)的(de)材(cai)料(liao)。這(zhe)是(shi)非(fei)常(chang)重(zhong)要(yao)的(de)調(tiao)查(zha),你(ni)是(shi)否(fou)使(shi)用(yong)正(zheng)確(que)的(de)齒(chi)輪(lun)和(he)正(zheng)確(que)的(de)切(qie)削(xue)刃(ren)為(wei)您(nin)的(de)應(ying)用(yong)程(cheng)序(xu)。最(zui)後(hou),把(ba)正(zheng)確(que)的(de)齒(chi)輪(lun)和(he)使(shi)用(yong)它(ta)在(zai)正(zheng)常(chang)的(de)使(shi)用(yong)壽(shou)命(ming)範(fan)圍(wei)內(nei)給(gei)你(ni)的(de)工(gong)作(zuo)效(xiao)率(lv)。如(ru)果(guo)你(ni)有(you)新(xin)的(de)齒(chi)輪(lun)或(huo)鋒(feng)利(li)的(de)邊(bian)緣(yuan),你(ni)會(hui)更(geng)有(you)效(xiao)率(lv)地(di)裝(zhuang)滿(man)桶(tong),裝(zhuang)滿(man)材(cai)料(liao),把(ba)材(cai)料(liao)裝(zhuang)進(jin)卡(ka)車(che)。
啟動
操作員早上檢查機器後,最好製定啟動程序。Polzer說:“能(neng)夠(gou)啟(qi)動(dong)機(ji)器(qi)並(bing)通(tong)過(guo)簡(jian)單(dan)的(de)怠(dai)速(su)使(shi)其(qi)預(yu)熱(re)是(shi)一(yi)個(ge)很(hen)好(hao)的(de)做(zuo)法(fa)。顯(xian)然(ran),空(kong)轉(zhuan)太(tai)久(jiu)是(shi)件(jian)壞(huai)事(shi)。我(wo)喜(xi)歡(huan)做(zuo)的(de)是(shi)啟(qi)動(dong)機(ji)器(qi)並(bing)讓(rang)機(ji)器(qi)進(jin)行(xing)所(suo)有(you)自(zi)檢(jian)。隨(sui)著(zhe)它(ta)的(de)升(sheng)溫(wen),我(wo)喜(xi)歡(huan)驗(yan)證(zheng)我(wo)的(de)燈(deng)是(shi)否(fou)正(zheng)常(chang)工(gong)作(zuo)。然(ran)後(hou)當(dang)那(na)台(tai)機(ji)器(qi)一(yi)直(zhi)在(zai)預(yu)熱(re)時(shi),我(wo)喜(xi)歡(huan)回(hui)頭(tou)看(kan)看(kan)顯(xian)示(shi)屏(ping),確(que)保(bao)儀(yi)表(biao)板(ban)上(shang)沒(mei)有(you)任(ren)何(he)警(jing)告(gao)。”
溝通至關重要。“如ru果guo您nin有you多duo個ge班ban次ci在zai運yun行xing,請qing確que保bao每mei個ge班ban次ci都dou有you一yi個ge流liu程cheng,以yi便bian能neng夠gou在zai該gai部bu門men注zhu意yi到dao或huo發fa生sheng任ren何he事shi情qing時shi進jin行xing溝gou通tong,也ye許xu昨zuo晚wan突tu然ran出chu現xian了le一yi個ge間jian歇xie性xing故gu障zhang代dai碼ma,但dan是shi因yin為wei當dang操cao作zuo員yuan關guan閉bi它ta時shi它ta沒mei有you打da開kai,他ta沒mei有you提ti醒xing任ren何he人ren。這zhe可ke能neng非fei常chang重zhong要yao,因yin為wei這zhe可ke能neng會hui導dao致zhi更geng大da的de停ting機ji時shi間jian。”
原文鏈接:https://www.xianjichina.com/special/detail_485985.html
來源:賢集網
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