作(zuo)為(wei)發(fa)展(zhan)中(zhong)國(guo)家(jia),中(zhong)國(guo)的(de)製(zhi)造(zao)業(ye)基(ji)本(ben)都(dou)是(shi)從(cong)低(di)端(duan)模(mo)仿(fang)開(kai)始(shi)的(de),中(zhong)國(guo)電(dian)線(xian)電(dian)纜(lan)行(xing)業(ye)也(ye)不(bu)例(li)外(wai),作(zuo)為(wei)世(shi)界(jie)第(di)一(yi)的(de)線(xian)纜(lan)行(xing)業(ye)大(da)國(guo),中(zhong)國(guo)電(dian)線(xian)電(dian)纜(lan)行(xing)業(ye)擁(yong)擠(ji)著(zhe)七(qi)千(qian)多(duo)家(jia)電(dian)線(xian)電(dian)纜(lan)企(qi)業(ye),但(dan)是(shi)其(qi)中(zhong)97%以上的產能集中在低端產品上,平均投入研發經費不足銷售額的1%,航空航天、核電、電子、汽車線束、高(gao)壓(ya)電(dian)纜(lan)超(chao)淨(jing)電(dian)纜(lan)料(liao)等(deng)高(gao)端(duan)產(chan)品(pin)主(zhu)要(yao)依(yi)賴(lai)進(jin)口(kou)。特(te)別(bie)是(shi)近(jin)年(nian)來(lai),我(wo)國(guo)電(dian)線(xian)電(dian)纜(lan)產(chan)品(pin)同(tong)質(zhi)化(hua)日(ri)益(yi)嚴(yan)重(zhong),中(zhong)低(di)端(duan)市(shi)場(chang)競(jing)爭(zheng)趨(qu)於(yu)惡(e)化(hua),利(li)潤(run)極(ji)其(qi)微(wei)薄(bo)。企(qi)業(ye)設(she)備(bei)平(ping)均(jun)利(li)用(yong)率(lv)僅(jin)在(zai)30%-40%左右,遠遠低於先進國家設備利用率70%以上的水平。
成熟市場的一個標誌就是行業集中度高,像日本、美國等發達國家國家,電線電纜行業前四五家企業的市場份額就達到40%以(yi)上(shang)。但(dan)是(shi)中(zhong)國(guo)電(dian)線(xian)電(dian)纜(lan)行(xing)業(ye)不(bu)僅(jin)產(chan)能(neng)利(li)用(yong)率(lv)低(di)下(xia),而(er)且(qie)行(xing)業(ye)集(ji)中(zhong)度(du)極(ji)為(wei)低(di)下(xia),在(zai)我(wo)國(guo)電(dian)纜(lan)行(xing)業(ye)國(guo)有(you)及(ji)規(gui)模(mo)以(yi)上(shang)企(qi)業(ye)近(jin)萬(wan)家(jia),大(da)型(xing)企(qi)業(ye)隻(zhi)有(you)十(shi)幾(ji)家(jia),這(zhe)十(shi)幾(ji)家(jia)大(da)型(xing)企(qi)業(ye)隻(zhi)占(zhan)全(quan)國(guo)百(bai)分(fen)之(zhi)十(shi)幾(ji)的(de)市(shi)場(chang)份(fen)額(e),近(jin)97%是中小企業。從抽查企業集散地分布來看,國內五大生產集散地江蘇、廣東、浙江、安徽、河北,在前兩年國家質檢總局做的一次抽檢中,抽樣數量占總抽樣數量的63.1%。產品抽樣企業合格率分別為79.2%、87.9%、91.2%、78.7%、81.9%;抽查產品合格率分別為86.0%、89.8%、92.8%、86.4%、83.8%。
行xing業ye集ji中zhong度du不bu高gao不bu僅jin僅jin意yi味wei著zhe市shi場chang成cheng熟shu度du不bu高gao,而er且qie還hai反fan映ying出chu行xing業ye質zhi量liang不bu行xing,這zhe樣yang的de質zhi量liang抽chou查zha結jie果guo反fan映ying出chu整zheng個ge電dian線xian電dian纜lan行xing業ye集ji中zhong度du低di下xia,中zhong小xiao企qi業ye近jin97%,大型企業市場份額很低,國際競爭能力不強,能夠全麵參與全球化競爭的龍頭企業很少;自主研發和創新能力嚴重不足,核電用電線電纜等高端產品基本依賴進口;大部分企業技術基礎薄弱,專業人才匱乏,產品同質化嚴重,中低端市場低層次價格競爭激烈,產品質量控製和持續提升能力很弱。
加強中小型電線電纜企業的質量管理,盡快提高中小型電線電纜企業的產品質量對促進中小型電線電纜企業健康發展、提ti高gao我wo國guo經jing濟ji運yun行xing質zhi量liang和he國guo民min生sheng活huo質zhi量liang有you著zhe極ji其qi重zhong要yao的de現xian實shi意yi義yi。因yin為wei中zhong小xiao型xing電dian線xian電dian纜lan企qi業ye量liang大da麵mian廣guang,主zhu要yao麵mian向xiang國guo內nei市shi場chang,其qi產chan品pin質zhi量liang影ying響xiang到dao社she會hui生sheng活huo的de方fang方fang麵mian麵mian。要yao提ti高gao中zhong小xiao型xing電dian線xian電dian纜lan企qi業ye的de產chan品pin質zhi量liang,必bi須xu用yong科ke學xue的de質zhi量liang管guan理li理li論lun和he方fang法fa來lai武wu裝zhuang中zhong小xiao型xing電dian線xian電dian纜lan企qi業ye,為wei此ci,必bi須xu深shen入ru分fen析xi當dang前qian中zhong小xiao型xing電dian線xian電dian纜lan企qi業ye質zhi量liang管guan理li中zhong存cun在zai的de問wen題ti,有you針zhen對dui性xing地di提ti出chu解jie決jue這zhe些xie問wen題ti的de對dui策ce。
惡性競爭、無(wu)序(xu)競(jing)爭(zheng)是(shi)中(zhong)小(xiao)型(xing)電(dian)線(xian)電(dian)纜(lan)企(qi)業(ye)麵(mian)對(dui)的(de)質(zhi)量(liang)環(huan)境(jing)。市(shi)場(chang)混(hun)亂(luan)是(shi)影(ying)響(xiang)中(zhong)小(xiao)型(xing)電(dian)線(xian)電(dian)纜(lan)企(qi)業(ye)產(chan)品(pin)質(zhi)量(liang)提(ti)高(gao)的(de)重(zhong)要(yao)因(yin)素(su)之(zhi)一(yi),如(ru)假(jia)冒(mao)偽(wei)劣(lie)產(chan)品(pin)的(de)泛(fan)濫(lan)、exingshajiadengxingweicushizhongxiaoxingdianxiandianlanqiyegengduodecaiqujiangdichanpinjiagelaicanyushichangjingzheng,yixiezhongxiaoxingdianxiandianlanqiyewufatongguotigaochanpinzhilianglaihuodezhengdangdelirun,congerdaozhixiangdangduodezhongxiaoxingdianxiandianlanqiyebuyuanyizaizhiliangguanlishangtourujingliheziyuan。yinerguifanshichangjingzhengzhixu、打擊假冒偽劣。製定競爭規則是當前各級政府促進中小型電線電纜企業強化質量管理的重要措施。
質zhi量liang觀guan念nian落luo後hou是shi許xu多duo中zhong小xiao型xing電dian纜lan企qi業ye的de致zhi命ming問wen題ti。多duo數shu中zhong小xiao型xing電dian線xian電dian纜lan企qi業ye無wu論lun是shi管guan理li層ceng,還hai是shi企qi業ye一yi線xian職zhi工gong對dui質zhi量liang和he質zhi量liang管guan理li的de認ren識shi普pu遍bian存cun在zai一yi定ding的de偏pian差cha。對dui產chan品pin質zhi量liang的de內nei涵han認ren識shi不bu足zu,對dui質zhi量liang管guan理li的de控kong製zhi內nei容rong認ren識shi不bu夠gou。許xu多duo企qi業ye的de領ling導dao幹gan部bu,還hai是shi認ren為wei產chan品pin質zhi量liang是shi質zhi量liang保bao證zheng部bu門men的de事shi,從cong而er過guo多duo依yi賴lai於yu質zhi量liang檢jian驗yan,當dang質zhi量liang保bao證zheng部bu門men嚴yan格ge執zhi行xing標biao準zhun把ba關guan時shi,有you的de領ling導dao甚shen至zhi認ren為wei這zhe是shi質zhi量liang保bao證zheng部bu門men在zai卡ka企qi業ye,有you的de領ling導dao甚shen至zhi責ze問wen質zhi量liang部bu門men負fu責ze人ren,你ni是shi站zhan在zai用yong戶hu的de立li場chang上shang,還hai是shi站zhan在zai企qi業ye的de立li場chang上shang?使質量保證部門的工作難以有效開展,同時也極大地挫傷了質量管理人員積極性。一些操作工人在操作中發現質量問題後遮掩、瞞man報bao的de情qing況kuang時shi有you發fa生sheng,有you的de車che間jian管guan理li人ren員yuan甚shen至zhi對dui重zhong視shi質zhi量liang的de工gong人ren橫heng加jia指zhi責ze。在zai許xu多duo中zhong小xiao型xing電dian線xian電dian纜lan企qi業ye,質zhi量liang就jiu是shi生sheng命ming。質zhi量liang第di一yi並bing未wei在zai各ge項xiang工gong作zuo中zhong真zhen正zheng體ti現xian出chu來lai,當dang質zhi量liang與yu其qi他ta指zhi標biao如ru產chan量liang、銷售額發生衝突時,質量往往成了犧牲對象。
中小型電線電纜企業的質量管理承諾難以兌現,往往讓位於其他利益。最高管理者的領導作用是企業推動全麵質量管理、提ti高gao產chan品pin質zhi量liang管guan理li的de源yuan動dong力li。然ran而er目mu前qian許xu多duo中zhong小xiao型xing電dian線xian電dian纜lan企qi業ye的de領ling導dao工gong作zuo隨sui意yi性xing很hen大da,不bu能neng信xin守shou自zi己ji作zuo出chu的de管guan理li承cheng諾nuo,導dao致zhi企qi業ye質zhi量liang工gong作zuo無wu法fa順shun利li開kai展zhan。最zui高gao管guan理li者zhe經jing常chang違wei背bei管guan理li承cheng諾nuo意yi味wei者zhe這zhe些xie企qi業ye領ling導dao並bing沒mei有you清qing晰xi的de質zhi量liang戰zhan略lve,質zhi量liang在zai他ta們men心xin中zhong並bing不bu是shi始shi終zhong處chu於yu第di一yi的de位wei置zhi,企qi業ye中zhong也ye就jiu無wu法fa形xing成cheng以yi顧gu客ke為wei關guan注zhu焦jiao點dian的de質zhi量liang文wen化hua氛fen圍wei,使shi質zhi量liang管guan理li工gong作zuo缺que乏fa必bi要yao的de環huan境jing和he推tui動dong力li。
中(zhong)小(xiao)型(xing)電(dian)線(xian)電(dian)纜(lan)企(qi)業(ye)質(zhi)量(liang)人(ren)才(cai)確(que)緊(jin),全(quan)員(yuan)參(can)與(yu)程(cheng)度(du)偏(pian)低(di)。除(chu)了(le)高(gao)新(xin)技(ji)術(shu)企(qi)業(ye)以(yi)外(wai),多(duo)數(shu)中(zhong)小(xiao)型(xing)電(dian)線(xian)電(dian)纜(lan)企(qi)業(ye)的(de)研(yan)究(jiu)發(fa)投(tou)入(ru)偏(pian)低(di),新(xin)產(chan)品(pin)銷(xiao)售(shou)額(e)占(zhan)總(zong)銷(xiao)售(shou)額(e)的(de)比(bi)重(zhong)偏(pian)低(di),而(er)且(qie)中(zhong)小(xiao)型(xing)電(dian)線(xian)電(dian)纜(lan)企(qi)業(ye)產(chan)品(pin)多(duo)為(wei)勞(lao)動(dong)密(mi)集(ji)型(xing),設(she)備(bei)較(jiao)為(wei)簡(jian)單(dan)落(luo)後(hou),產(chan)品(pin)質(zhi)量(liang)對(dui)人(ren)員(yuan)的(de)依(yi)賴(lai)性(xing)較(jiao)大(da)。遺(yi)憾(han)的(de)是(shi),中(zhong)小(xiao)型(xing)電(dian)線(xian)電(dian)纜(lan)企(qi)業(ye)的(de)質(zhi)量(liang)專(zhuan)業(ye)人(ren)才(cai)十(shi)分(fen)缺(que)乏(fa),在(zai)很(hen)大(da)程(cheng)度(du)上(shang)限(xian)製(zhi)了(le)小(xiao)企(qi)業(ye)產(chan)品(pin)質(zhi)量(liang)的(de)提(ti)升(sheng)空(kong)間(jian)。我(wo)國(guo)中(zhong)小(xiao)型(xing)電(dian)線(xian)電(dian)纜(lan)企(qi)業(ye)應(ying)用(yong)統(tong)計(ji)技(ji)術(shu)控(kong)製(zhi)生(sheng)產(chan)過(guo)程(cheng)的(de)比(bi)例(li)極(ji)低(di),進(jin)行(xing)工(gong)序(xu)能(neng)力(li)分(fen)析(xi)的(de)也(ye)為(wei)數(shu)不(bu)多(duo)。企(qi)業(ye)采(cai)用(yong)較(jiao)多(duo)排(pai)列(lie)圖(tu)、因果圖等,卻又無法預防生產過程的不合格。質量檢驗仍是最常用、最重要的手段,粗放型管理仍占主流,由此導致不合格品損失居高不下,企業贏利能力不強。
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